Project Brief Introduction:

1.Product:Wet Wood Pallets Pellet Line

2.Capacity:1.5-2T/Hour

3.TONY Brand 1.5-2 Ton /Hour Wet Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ551-III-110KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 300 kw

6.Need Area: About 608 ㎡  L: 38 M  W: 16 M  H: 5.489 M

Project Layout For Customer:

1. The working principle of wet wood pallets biomass pellet processing equipment

The wet pallet biomass pellet processing equipment is used to remove nails from wet pallets and other biomass materials, shred them, and compress them into pellet fuel. Its working principle is to first crush the wet pallets to remove nails, then grind them into sawdust in a pulverizer. The dryer dries the wood to a moisture content of 10-15%, and then presses it into pellets in a pelletizer, ultimately producing biomass fuel pellets that meet quality standards.

2. Characteristics of wet wood pallets biomass pellet processing equipment

(1) The wet wood pallet pellet processing equipment is highly efficient and low-consumption, and can quickly process biomass raw materials into fuel pellets, significantly improving production efficiency.

(2) The biomass pellet machine has strong material adaptability and is suitable for the molding of various biomass raw materials. The pellet machine is equipped with molds of various specifications, and the corresponding molds can be selected for processing according to different biomass raw materials, which enhances the adaptability of processing.

(3) The wet wood pallet biomass pellet processing equipment has a mature design, stable finished pellet molding, stable output, and excellent quality.

(4) The biomass pellet processing equipment is simple to operate, easy to use, highly automated, requires less labor, effectively reduces labor intensity, and increases output.

3. Application scenarios of wet wood pallets biomass pellet processing equipment

Processing equipment provides fuel for factory boilers and kilns (replacing coal and oil), such as steam boilers in textile and food processing plants, and heating kilns in the ceramics and building materials industries. Stable pellet production ensures energy supply.

Power Generation:

Biomass power plants require large quantities of standardized pellets as fuel. Large-scale processing equipment can meet the power plant's stringent requirements for pellet calorific value and density, ensuring efficient combustion and stable power generation.

Residential Heating:

For pellets used in home fireplaces and space heaters, processing equipment must control pellet size and hardness to accommodate residential combustion equipment. The equipment's refined production capabilities directly impact the user experience of these pellets.

Environmental Protection and Waste Management:

In waste and sewage treatment plants, processing equipment converts organic waste (such as sludge and food waste) into fuel pellets for resource recovery. Corrosion-resistant and clogging-resistant designs are crucial.

TONY Brand 1.5-2 Ton/Hour Wet Wood Pallets Pellet Manufacturing Plant can take wet wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity:1.5-2Ton/Hour

2. Raw materials: Wet wood pallets

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Pallets Pellet Production Line

2. Raw Material: All kinds of wet wood pallets

3. Moisture Content of Raw Material: 40%

4. Capacity: 1.5-2 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1000-90KW, Effective Hammer mill-TFD65*55-45kw, Rotary Drum Dryer-1.6*12m, TONY Pellet Machine TYJ551 - Ⅲ - 110kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer mill	Rotary Drum Dryer
1.To Grind Wood pallets Width  ≤1m Into25-55mm Wood Chips.   2.Model: TPC1000-90KW With 16 hammer heads*1set  3.Capacity: 7-10Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD65*55-45KW*1set 3.Capacity: 1.5-2Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.  2.Model: THGD1.6*12*1set  3.Capacity:1.5-2Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Semi-automatic Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ551-III-110KW*1 set  3.Capacity:1.5-2Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃  Into 20-30℃ 2.Model: TCN-1.5*1set 3.Capacity:1.5-2Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1Set  3.Capacity:1.5-2Ton/Hour

1.Wood Pallets Chipping Process: 

A. This process is mainly used to grind wooden pallets with nails less than 1 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY Brand comprehensive chipper TPC1000-90kw model with  16 hammer heads*1sets

C.Capacity:7-10Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:1.5-2Ton/Hour. 

C.TONY brand Effective Hammer mill TFD65*55-45*1set

Main Parts: 

(1)TONY Effective Hammer mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:1-1.5Ton/Hour.

C.TONY use 1set of 1.6*12m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:1.5-2Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-110KW*1Set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(5)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:1.5-2Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1sets                      

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:1.5-2Ton/Hour.  

C.TONY Semi-Automatic Packing Machine*1 Sets.

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

For investors, it is better to give priority to regions with abundant raw materials and strong policy support. By locking in raw material supply, improving production capacity utilization and expanding high-end markets (such as exports and civilian use), the return cycle can be further shortened and rapid profits can be achieved.

Wood Pellet Processing Investment Costs

1.Equipment Investment: 

Equipment investment varies significantly depending on the project scale and equipment selected. A small semi-automatic production line may cost only tens to hundreds of thousands of yuan, while a large fully automated production line can cost millions or even more.

2.Plant and Site Costs: 

You need to select an appropriate plant and site based on your production scale. Rental or construction costs vary by region.

Raw Material Procurement and Transportation Costs: Raw material costs are affected by factors such as region, season, and raw material type, while transportation costs are related to the raw material sourcing radius and product sales range.

3.Environmental and Other Expenses: 

These include the investment and operating costs of environmental protection equipment, utilities, and employee salaries.

Advantages of Wet Pallet Pellets

Processing wet pallets into biomass pellets not only offers numerous advantages in terms of environmental protection, economy, social development, and energy mix, but also boasts exceptional combustion properties. The main advantages are as follows:

1. Calorific Value and Combustion Residue

The calorific value and ash content of wet pallet pellets after combustion are approximately 10% lower than those of medium-quality coal. However, wet pallet pellets burn completely under normal operating conditions. Coal, on the other hand, does not burn completely, leaving behind ash containing 10% to 15% combustible components. Therefore, in practical applications, the effective calorific value of the two is comparable.

2. Flammability

Wet pallet pellets ignite better than coal, igniting easily and significantly reducing the ignition time required to initiate combustion.

3. Solid Emissions

Wet pallet biomass pellets have significantly lower solid emissions than coal. This not only reduces slag disposal costs but also reduces environmental pollution. Solid emissions from wet pallet biomass pellets are primarily ash, accounting for approximately 0.4% to 7.0% of the total weight. In contrast, solid emissions from coal combustion are a mixture of ash, alkali, and unburned coal, accounting for approximately 25% to 40% of the total weight.

4. Air Pollution and Corrosion

Coal causes far greater levels of air pollution and boiler corrosion than wet wood biomass pellets. Coal smoke contains large amounts of particulate carbon as well as toxic and corrosive gases such as sulfur dioxide and carbon monoxide. Wet wood biomass pellets are primarily composed of C-H organic matter, and their flue gas contains no particulate carbon or sulfur dioxide. Instead, it consists primarily of C-H volatile gases, with virtually zero SO₂ and CO emissions. The smoke color during combustion is below Ringelmann Grade 1, significantly reducing air pollution and CO₂ emissions. Wet wood biomass pellets are internationally recognized as a "clean fuel."

5. Cost and Time Savings

Compared to coal, using wet wood biomass pellets for boiler operation can save costs and time. For example, using wet wood biomass pellets for a 0.5-ton boiler reduces costs by 11% and saves time by 34%. For example, for a 0.5-ton boiler, fuel costs are reduced by 10% and time savings are 16% compared to coal-fired power.

6. Continuous Combustion

Wet wood biomass pellets typically burn 8 to 10 times longer than loose, soft materials, maintaining a stable and continuous combustion state, ensuring a more reliable energy supply.