Project Brief Introduction:

1.Product:Wet Wood Pallets Pellet Line

2.Capacity: 4-5T/Hour

3.TONY Brand 4-5Ton /Hour Wet Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ551 - Ⅲ -132kw(,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 620 kw

6.Need Area: About 735㎡  L:42M  W: 17.5M  H:6.517M

Project Layout For Customer:

1. The working principle of wet wood pallets biomass pellet processing equipment

The wet wood pallet pellet processing equipment uses wet wood pallets as raw materials. First, it is processed into powder that meets the pelletizing requirements through crushing and pulverizing equipment. Then the powder is dried to control the moisture content. The dried powder is then extruded into shape using a biomass pellet machine. Finally, it is cooled and screened to obtain finished pellets. The entire process converts the originally discarded wet wood pallets into usable pellet fuel, realizing the recycling and reuse of resources.

2. Characteristics of wet wood pallets biomass pellet processing equipment

(1)High production capacity: To meet market demand for wet pallet pellets, processing equipment typically requires high production efficiency. For example, some large wet pallet pellet production lines can process several or even tens of tons of wet pallets per hour. By optimizing equipment structure and operating parameters, such as increasing crushing and pelletizing speeds and improving material conveying efficiency, high production capacity can be achieved, thereby reducing unit production costs and improving the company's economic benefits.

(2)Stability and Reliability: Stable equipment operation is crucial to ensuring production continuity and consistent product quality. During the design and manufacturing process of the wet wood pallet pellet processing equipment, special attention was paid to the quality and reliability of key components. For example, high-strength materials are used in the manufacture of vulnerable parts such as the crusher rotor and the pelletizer rollers to enhance their wear resistance and service life. Furthermore, an advanced automated control system is equipped to monitor equipment operating status, such as temperature, pressure, and current, in real time. When abnormal conditions occur, prompt alarms are generated and appropriate measures are taken, ensuring stable and reliable operation and minimizing downtime caused by equipment failures.    

3. Application scenarios of wet wood pallets biomass pellet processing equipment

Provides raw materials for biomass power plants, heating companies, and industrial boilers (such as those in food processing and textile mills). It converts dry wood into high-density pellet fuel, replacing traditional energy sources like coal and natural gas and reducing carbon emissions. It can also be used as fuel for household heating stoves and fireplaces, meeting clean heating needs.

Wood Processing and Furniture Industry:

Processes dry sawdust, scraps, shavings, and other waste generated by furniture and wood processing plants into pellets. These can be recycled as fuel for in-plant boilers or sold externally, transforming waste into a resource and reducing solid waste disposal costs.

Agriculture and Animal Husbandry Support:

First, it processes agricultural and forestry waste such as dry straw and branches into pellets for use as bedding for livestock and poultry (e.g., cowshed and chicken coop bedding, which is highly absorbent and easy to clean). Second, some equipment can process a mixture of dry sawdust and feed ingredients to produce simple biomass feed carrier pellets to aid animal husbandry production. Environmental Protection and Solid Waste Treatment:

For forestry pruning waste, such as dry branches and wood processing waste, this equipment compresses loose waste into high-density pellets, reducing transportation and storage space while also preventing environmental pollution caused by indiscriminate waste stacking, effectively turning waste into treasure.

TONY Brand 4-5 Ton/Hour Wet Wood Pallets Pellet Manufacturing Plant can take wet wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 4-5 Ton/Hour

2. Raw materials: Wet wood pallets

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Pallets Pellet Production Line

2. Raw Material: All kinds of wet wood pallets

3. Moisture Content of Raw Material: 40%

4. Capacity: 4-5 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1000-90KW, Effective Hammer Mill--TFD75*132-132kw, Rotary Drum Dryer-1.8*20m, TONY Pellet Machine TYJ551 - Ⅲ -132kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mill	Rotary Drum Dryer	Double Screw Cycling Silo
1.To Grind Wood pallets Width  ≤1m Into25-55mm Wood Chips.    2.Model: TPC1000-90KW With 16 Hammer Heads*1sets   3.Capacity: 7-10Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD75*132-132KW*1set 3.Capacity: 4-5Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.   2.Model: THGD1.8*20*1set 3.Capacity:4-5Ton/Hour/Set	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-5*1set 3.Capacity:4-5Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Semi-automatic Packing Machine	Belt Conveyor
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ551-III-132KW*2 set 3.Capacity:2-2.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-2.5*1set 3.Capacity:4-5Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1set 3.Capacity: 4-5Ton/Hour	1.To Transport Wood Chips,Sawdust,Pellets. 2.Width: 80cm*6sets 3.Capacity:Designed With The Whole Line

1.Wood Pallets Chipping Process: 

A. This process is mainly used to grind wooden pallets with nails less than 1 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY Brand comprehensive chipper TPC1000-90kw model with  16 hammer heads*1sets

C.Capacity:7-10Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:4-5Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:4-5Ton/Hour.

C.TONY use 1set of 1.8*20m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:4-5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132KW*2Sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:4-5Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1sets                      

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:4-5Ton/Hour.  

C.TONY Semi-Automatic Packing Machine*1 Sets.

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

Biomass fuel: Wet wood pallet pellets can be used as biomass fuel after pre-treatment such as drying. Compared with traditional fossil fuels, it has the advantages of being renewable and having relatively low carbon dioxide emissions. In some regional heating systems, the heat generated by the combustion of wet wood pallet pellets can be used for heating residents, heating in industrial production processes, etc. For example, in parts of Northern Europe, biomass pellet heating systems are widely used, and wet wood pallet pellets are used as one of the raw materials to provide local residents with a warm winter living environment. This is because it has good combustion performance, can effectively release heat, and has a relatively wide source and relatively low cost.

1.Environmentally friendly features                                                                                                                                                                                               

(1)Low pollution emissions: The sulfur and phosphorus content during combustion is extremely low, and the concentration of SO₂ and NOx in the flue gas is much lower than that of coal. It will not produce acid rain, and CO₂ emissions are zero (because plants absorb CO₂ during growth)

(2)Ash utilization: Ashes after combustion are rich in organic potassium and can be recycled as high-efficiency organic fertilizer                                                                                 

 2.Economical

(1)Wide range of raw materials: waste such as wood processing waste and crop straw can be used, and the production cost is lower than traditional fossil fuels.

(2)Substitution benefits: Replacing coal can save about 20% to 30% of fuel costs

3.Wide range of application scenarios

(1)Industrial applications: Widely used in boiler heating, power generation and industrial production, such as textile factories, food factories, etc.

(2)Civil heating and living energy: Wood pellets have high combustion efficiency, are easy to store and use, and are safe and hygienic.

(3)Biomass industrial boiler: As the main fuel for industrial boilers, it replaces coal, heavy oil and natural gas to solve environmental pollution problems.