Project Brief Introduction:

1.Product:Wet Wood Pallets Pellet Line

2.Capacity: 10-12T/Hour

3.TONY Brand 10-12Ton /Hour Wet Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-160KW,,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1500 kw

6.Need Area: About  2240 ㎡  L: 70 M  W: 32 M  H: 7.411 M

Project Layout For Customer:

1. The working principle of wet wood pallets biomass pellet processing equipment

The overall principle of wood pallet pellet processing equipment is essentially to transform "irregular, high-impurity, high-moisture" waste wood pallets into "regular, impurity-free, high-density, and easy-to-store" biomass pellets through the continuous physical processing of "dismantling and impurity removal → crushing and volume reduction → crushing and refinement → drying and moisture control → high-temperature and high-pressure molding → cooling and stabilization." No chemical agents are added throughout the process, and molding is achieved by relying on the adhesiveness of the wood's own fibers. This not only solves the problem of environmentally friendly disposal of wood pallet waste, but also achieves resource recycling (the pellets can be used as fuel, feed carrier, etc.).

2. Characteristics of wet wood pallets biomass pellet processing equipment

(1) Strong adaptability of raw materials, compatible with a variety of biomass

Wide processing capacity: Processable raw materials include wet wooden pallets, old furniture, demolition materials, etc. By adjusting the crushing and pulverizing equipment, it can adapt to raw materials of different hardness and fiber content.

 Clear requirements for raw material pretreatment: The moisture content of the raw materials must be controlled at 10%-15% (too high a moisture content will easily cause adhesion and mold clogging, and too low a moisture content will result in insufficient pellet strength), and the particle size is usually required to be 1-3mm.

(2) Modularization of core equipment and continuous production process

 Modular combination: A typical production line consists of "crushing equipment (coarse crushing) → crushing equipment (fine crushing) → drying equipment (humidification) → pelletizing equipment (molding) → cooling equipment (cooling) → screening equipment (screening) → packaging equipment". Each module can be flexibly increased or decreased according to production capacity requirements (for example, for small production lines, some auxiliary equipment can be omitted).

Continuous operation: Through the connection of various links such as conveyor belts and screw feeders, automated continuous production from raw material input to finished product output is achieved.

3. Application scenarios of wet wood pallets biomass pellet processing equipment

(1)Waste Pallet Recycling and Processing:

This equipment is suitable for logistics parks, warehouses, e-commerce distribution centers, and other locations that generate large quantities of waste, wet pallets. In these scenarios, the equipment can directly convert accumulated wet pallets (including those soaked in rainwater or damp in storage) into high-density biomass pellets, resolving the issues of wet pallets being difficult to store, prone to mold, and high recycling and transportation costs, achieving "on-site processing, turning waste into value."

(2)Biomass Energy Production:

This equipment can be used as specialized processing equipment in biomass pellet plants, specifically targeting wet pallets as a raw material. The pellets produced can be used as fuel for industrial boilers (replacing coal), as feedstock for biomass power plants, or processed into residential heating/cooking fuel. It is particularly suitable for small and medium-sized pellet plants located near the pallet recycling source, reducing raw material procurement and transportation costs.

(3)Agriculture and Forestry:

This equipment is suitable for farms, forestry farms, wood processing workshops, and other locations with large quantities of waste pallets. For example, farms can process wet wood pallets into pellets for greenhouse heating and agricultural machinery fuel; forest farms can combine the wet waste generated by their own wood processing with wet wood pallets to improve their self-sufficiency in biomass energy and reduce their dependence on purchased fuel.

TONY Brand 10-12Ton/Hour Wet Wood Pallets Pellet Manufacturing Plant can take wet wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 10-12Ton/Hour

2. Raw materials: Wet wood pallets

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Pallets Pellet Production Line

2. Raw Material: All kinds of wet wood pallets

3. Moisture Content of Raw Material: 40%

4. Capacity: 10-12 tons per hour

5. Process:  Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1300-600-160KW, Effective Hammer Mill-TFD75*160-160KW, Rotary Drum Dryer-1.8*24m,  TONY Pellet Machine TYJ760-Ⅲ-160KW, Pellet Cooler, Ton Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mill	Rotary Drum Dryer	Double Screw Cycling Silo
1.To Grind Wood pallets Width  ≤1.3m Into25-55mm Wood Chips.    2.Model: TPC1300-600-160KW With 24 Hammer Heads*1set   3.Capacity: 12-15Ton/Hour	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD75*160-160kw*2sets 3.Capacity: 5-6Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.   2.Model: THGD1.8*24*2sets 3.Capacity:5-6Ton/Hour/Se	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-6*2 sets 3.Capacity:5-6Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Ton Packing Machine	Belt Conveyor
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-160KW*4sets 3.Capacity:2.5-3Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-4*2sets 3.Capacity:10-12Ton/Hour	1.To Pack Pellets Into 1 Ton/Bags. 2.Model: TBD* 2sets 3.Capacity: 10-12 Ton/Hour	1.To Transport Wood Chips,Sawdust,Pellets. 2.Width: 80cm*12sets 3.Capacity:Designed With The Whole Line

1.Wood Pallets Chipping Process:  

A. This process is mainly used to grind wooden pallets with nails less than 1.3m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY brand comprehensive chipper TPC1300-600-160kw model with  24 hammer heads*1set

C.Capacity:12-15Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:10-12Ton/Hour. 

C.TONY brand effective hammer mill TFD75*160-160KW*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:10-12Ton/Hour.

C.TONY use 2 sets of 1.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:10-12Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-160KW*4sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:10-12Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*2sets                     

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.Capacity:10-12Ton/Hour. 

C.TONY brand ton packing machine*2sets   

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

With growing environmental awareness and the depletion of fossil fuels, biomass energy has become a key direction for global energy development. Biomass pellets, with their high calorific value, low pollution, and easy storage, continue to see increasing market demand. Discarded wood pallets, as a wood waste material, offer a stable supply, and processing them into biomass pellets aligns with the needs of a circular economy and environmental policies.

1.Easy to obtain: 

Wood processing companies and the logistics and warehousing industries produce large quantities of discarded wood pallets annually, at low cost. In some areas, collection is even free, reducing raw material costs.

2.Good economic benefits:

Biomass pellets can be used in industrial boilers, heating, and power generation, generating significant demand both domestically and internationally. Projects like Xingwen County Four Seasons Wood Industry Co., Ltd.'s 8 million yuan investment project can achieve an annual production capacity of 10,000 tons of biomass pellet fuel.

3.Significant environmental benefits: 

This allows for waste recycling, reduces pollution from incinerating or landfilling wood pallets, and reduces reliance on fossil fuels. Carbon dioxide emissions from combustion approach carbon cycle equilibrium, contributing to mitigating the greenhouse effect.

Strong market demand and guaranteed sales

With stricter environmental protection policies (such as the expansion of "coal-free zones" and the conversion of industrial boilers from coal to gas or coal to biomass), the market demand for biomass pellets as a clean alternative fuel continues to grow. Its downstream customers include:

1.Industrial sector:

boiler heating in the food processing, textile, chemical and other industries;

2.Commercial sector:

central heating in hotels, hospitals, and residential areas;

3.Energy sector:

Small biomass power stations and biomass gasification projects;

Some regions can also export to countries with high demand for biomass fuels, such as Europe, Japan, and South Korea, to expand the international market.