Project Brief Introduction:

1.Product:Wet Wood Pallets Pellet Line

2.Capacity: 6-7T/Hour

3.TONY Brand 6-7 Ton /Hour Wet Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ551 - Ⅲ -132kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1000 kw

6.Need Area: About 1113 ㎡  L: 53 M  W: 21 M  H: 7.411 M

Project Layout For Customer:

1. The working principle of wet wood pallets biomass pellet processing equipment

The operating principle of the wet pallet biomass pellet processing equipment can be briefly described as follows: Using high-moisture waste wet pallets as raw material, the equipment transforms the loose wet material into high-density biomass pellets through four core steps: pre-treatment, crushing, nail removal, pulverization, drying, and extrusion molding. The specific process is as follows:

Pre-treatment and impurity removal: Metal nails and other impurities are removed from the wet pallets by crushing equipment, breaking the pallets into wood chips approximately 5 cm in size.

Pulverization and refinement: The crushed wood chips enter a pulverizer (such as a hammer or blade type) and are crushed into uniform wood chips with a particle size of 3-5 mm, providing the appropriate particle size for subsequent extrusion molding. Drying and conditioning: A drum dryer is used to reduce the moisture content of the wet wood to 10%-15% (the optimal moisture content for subsequent molding).

Extrusion molding: The finely pulverized wood chips are fed by a screw conveyor into a ring die (or flat die) pelletizer, where they are heated at high temperatures (heat generated by extrusion friction, reaching a temperature of 100-150°C). The biomass pellets are squeezed into cylindrical particles through the forming holes in the mold under the action of high pressure (70-100℃) and finally cut into fixed lengths (usually 6-10mm) by a cutter. After cooling, the finished biomass pellets are obtained.

2. Characteristics of wet wood pallets biomass pellet processing equipment

(1) The wet wood pallet pellet processing equipment is highly efficient and low-consumption, and can quickly process biomass raw materials into fuel pellets, significantly improving production efficiency.

(2) The biomass pellet machine has strong material adaptability and is suitable for the molding of various biomass raw materials. The pellet machine is equipped with molds of various specifications, and the corresponding molds can be selected for processing according to different biomass raw materials, which enhances the adaptability of processing.

(3) The wet wood pallet biomass pellet processing equipment has a mature design, stable finished pellet molding, stable output, and excellent quality.

(4) The biomass pellet processing equipment is simple to operate, easy to use, highly automated, requires less labor, effectively reduces labor intensity, and increases output.

3. Application scenarios of wet wood pallets biomass pellet processing equipment

Logistics/Warehousing Companies Build Their Own Recycling Lines

Large logistics parks and e-commerce warehouses generate thousands to tens of thousands of pieces of waste wet pallets annually. This equipment allows for on-site processing: Instead of sending the waste pallets for drying, the wet pallets are directly crushed into wood chips. The equipment's built-in drying system reduces the moisture content to pelletizing requirements, ultimately producing fuel pellets for the company's own forklifts and boilers, or for external sales. This reduces waste disposal costs and generates additional revenue.

Professional Waste Wood Pallet Recycling Companies

For companies specializing in the recycling and reuse of wood pallets, traditional methods only allow for the disassembly and reassembly of dry pallets. Wet pallets, prone to mold and deformation, are often treated as waste. This type of equipment can expand their business scope by processing recycled wet pallets into biomass pellets, addressing the problem of unusable wet materials and forming a complete "recycling-processing-sales" industry chain. This equipment is particularly suitable for locations near ports and industrial parks (near concentrated sources of wood pallets). 

Wood Processing/Furniture Factory Ancillary Processing

Wood processing and furniture factory operations generate wet pallets (for transporting finished products) and scraps. This equipment can process these wet pallets and scraps together, eliminating the need for separate handling of different materials. This allows one device to process multiple wet materials, improving resource utilization.

TONY Brand  6-7 Ton/Hour Wet Wood Pallets Pellet Manufacturing Plant can take wet wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 6-7 Ton/Hour

2. Raw materials: Wet wood pallets

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Pallets Pellet Production Line

2. Raw Material: All kinds of wet wood pallets

3. Moisture Content of Raw Material: 40%

4. Capacity:  6-7 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1000-90KW, Effective Hammer Mill--TFD85*250-250kw, Rotary Drum Dryer-2.2*24m, TONY Pellet Machine TYJ551 - Ⅲ -132kw, Pellet Cooler, Double Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mil	Rotary Drum Dryer	Double Screw Cycling Silo
1.To Grind Wood pallets Width  ≤1m Into25-55mm Wood Chips.    2.Model: TPC1000-90KW With 16 Hammer Heads*1sets   3.Capacity: 7-10Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD85*250-250KW*1set 3.Capacity:6-7Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.   2.Model: THGD2.2*24*1set 3.Capacity:6-7Ton/Hour/Set	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-7*1set 3.Capacity:6-7Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Double Packing Machine	Belt Conveyor
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ551-III-132KW*3 set 3.Capacity:2.5-3Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-2.5*1set 3.Capacity:6-77Ton/Hou	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TPZ-50*Set   3.Capacity: 6-7Ton/Hour	1.To Transport Wood Chips,Sawdust,Pellets. 2.Width: 80cm*6sets 3.Capacity:Designed With The Whole Line

1.Wood Pallets Chipping Process:  

A. This process is mainly used to grind wooden pallets with nails less than 1 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY Brand comprehensive chipper TPC1000-90kw model with  16 hammer heads*1sets

C.Capacity:7-10Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:6-7Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:6-7Ton/Hour.

C.TONY use 1set of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6-7Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132KW*3Sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:6-7Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1sets                      

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity6-7Ton/Hour.  

C..TONY Double Packing Machine*1 Sets.

Main Parts: 

(1)TONY's Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

Biomass fuel: Wet wood pallet pellets can be used as biomass fuel after pre-treatment such as drying. Compared with traditional fossil fuels, it has the advantages of being renewable and having relatively low carbon dioxide emissions. In some regional heating systems, the heat generated by the combustion of wet wood pallet pellets can be used for heating residents, heating in industrial production processes, etc. For example, in parts of Northern Europe, biomass pellet heating systems are widely used, and wet wood pallet pellets are used as one of the raw materials to provide local residents with a warm winter living environment. This is because it has good combustion performance, can effectively release heat, and has a relatively wide source and relatively low cost.

Addressing solid waste pollution and achieving a closed resource loop

Untreated discarded wooden pallets are often disposed of by incineration or landfill. Incineration produces large amounts of harmful gases (such as dioxins), polluting the air; landfilling consumes land resources, and the wood degrades slowly, potentially causing soil pollution.

Processing them into biomass pellets not only achieves the "waste to energy" resource conversion, but also reduces the amount of solid waste landfilled. It also displaces fossil fuels, reduces carbon emissions, and forms a closed "resources-products-waste-renewable resources" cycle, with outstanding environmental value.