Project Brief Introduction:

1.Product:Wet Wood Pallets Pellet Line

2.Capacity: 5.5-6.5T/Hour

3.TONY Brand 5.5-6.5Ton /Hour Wet Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 850 kw

6.Need Area: About  931 ㎡  L: 49 M  W: 19 M  H: 7.065 M

Project Layout For Customer:

1. The working principle of wet wood pallets biomass pellet processing equipment

Wet pallet pellet processing equipment uses wet pallets as raw material and transforms them into pellet fuel through a series of processes, including crushing, drying, and pelletizing. During the process, the raw material undergoes a series of crushing steps, pulverizing it into fine particles that meet the requirements of subsequent processing. Next, it undergoes drying to reduce the moisture content to a range suitable for pelletization. Finally, the pelletizing process involves extrusion and other processes to form pellets.

2. Characteristics of wet wood pallets biomass pellet processing equipment

Modern wet wood pallet pellet processing equipment is increasingly adopting automated and intelligent control technologies to reduce manual labor and improve production efficiency. These equipment are equipped with advanced control systems, allowing operators to set operating parameters, monitor operating status, and implement remote control through a user interface. For example, a PLC control system enables precise control of equipment start-up, shutdown, and speed adjustment. It also collects real-time operating data, such as temperature, pressure, and output, for analysis and processing, providing a basis for production decision-making.

3. Application scenarios of wet wood pallets biomass pellet processing equipment

In small-scale heating scenarios such as homes or small commercial places, it is crucial to choose the right combustion equipment. For wet wood pallet pellets, a small boiler or stove with good fuel adaptability should be selected. For example, some small boilers specially designed for biomass pellet combustion can adapt to the changes in the combustion characteristics of wet wood pallet pellets due to factors such as humidity by adjusting the air intake and fuel delivery speed. Some small biomass stoves use advanced gasification combustion technology, which can gasify wet wood pallet pellets under oxygen-deficient conditions and then mix them with secondary air for combustion, thereby improving combustion efficiency.

TONY Brand 5.5-6.5 Ton/Hour Wet Wood Pallets Pellet Manufacturing Plant can take wet wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 5.5-6.5 Ton/Hour

2. Raw materials: Wet wood pallets

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Pallets Pellet Production Line

2. Raw Material: All kinds of wet wood pallets

3. Moisture Content of Raw Material: 40%

4. Capacity: 5.5-6.5 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1000-90KW, Dual Shaft Hammer Mill--TFS65*100-110*2kw, Rotary Drum Dryer-1.8*24m, TONY Pellet Machine TYJ760 - Ⅲ -185kw, Pellet Cooler, Double Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Dual Shaft Hammer Mill	Rotary Drum Dryer	Double Screw Cycling Silo
1.To Grind Wood pallets Width  ≤1m Into25-55mm Wood Chips.   2.Model: TPC1000-90KW With 16 Hammer Heads*1sets   3.Capacity: 7-10Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFS65*100-110*2KW*1set 3.Capacity: 5.5-6.5Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.  2.Model: THGD1.8*24*1set 3.Capacity:5.5-6.5Ton/Hour/Set	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-7*1set 3.Capacity:5.5-6.5Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Double Packing Machine	Belt Conveyor
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-185KW*2 set  3.Capacity:2.8-3.3Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-2.5*1set 3.Capacity:5.5-6.5Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TPZ-50*1set  3.Capacity: 5.5-6.5Ton/Hour	1.To Transport Wood Chips,Sawdust,Pellets. 2.Width: 80cm*6sets 3.Capacity:Designed With The Whole Line

1.Wood Pallets Chipping Process:

A. This process is mainly used to grind wooden pallets with nails less than 1 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY Brand comprehensive chipper TPC1000-90kw model with  16 hammer heads*1sets

C.Capacity:7-10Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:5.5-6.5Ton/Hour. 

C.TONY brand dual shaft hammer mill TFS65*100-110*2KW*1set

Main Parts: 

(1)TONY Dual Shaft Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:5.5-6.5Ton/Hour.

C.TONY use 1set of 1.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:5.5-6.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-185KW*2Sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:5.5-6.5Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1sets                      

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:5.5-6.5Ton/Hour.  

C..TONY Double Packing Machine*1 Sets.

Main Parts: 

(1)TONY's  Double Packing Machine

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

Biomass pellets are environmentally friendly solid fuels made from biomass raw materials such as crop straw, forestry waste, sawdust, and rice husks. These raw materials are compressed and molded in specialized equipment to form pellets with a specific shape, density, and calorific value. Biomass resources are abundant and renewable; as long as plants grow, there is a continuous supply of raw materials, such as the large amounts of crop straw and forestry waste produced annually. In the context of energy restructuring, biomass pellets can serve as an effective energy alternative for applications in heating, power generation, and other sectors, alleviating energy shortages.

Wooden pallets are commonly used consumables in the logistics and warehousing industries. A large number of discarded or damaged wooden pallets (such as plywood pallets and solid wood pallets) are often discarded as garbage. The market recycling cost is extremely low (in some areas, the recycling price is only 50-100 yuan/ton, or even free). There is no need to purchase them according to seasonal restrictions like straw and rice husks. The supply of raw materials is stable throughout the year, which greatly reduces the raw material cost on the production side.