1.图片

Project Brief Introduction:

1.Product:Wet Wood Chips Pellet Line

2.Capacity: 8.5-9.5T/Hour

3.TONY Brand 8.5-9.5Ton /Hour Wet Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760 - Ⅲ - 185kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1040 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer：

三维图

原材料图+颗粒机图片

1. The working principle of wet wood chips biomass pellet processing equipment

Core Forming: Fiber reorganization and densification through mechanical extrusion is a key step in converting wet wood chips into pellets. The core principle is "high-pressure extrusion + wood fiber self-bonding." Lignin (a natural adhesive that softens under pressure and frictional heat) in the wet wood chips works together with water to tightly bind the fibers, forming pellets with a fixed shape.

Core component: the forming machine—the "ring die pellet machine," which is more adaptable to wet materials and less prone to clogging.

During the extrusion process, intense friction between the sawdust and the inner wall of the die and the surface of the rollers generates frictional heat of 60-90°C. This temperature softens the lignin in the wood chips (the softening point of lignin is approximately 70-100°C). Simultaneously, the water forms "liquid bridges" that bind the dispersed fibers together, providing a foundation for subsequent shaping.

2. Characteristics of wet wood chips biomass pellet processing equipment

(1) Precise machining accuracy: The main housing is made of high-quality steel, with uniform thickness and compact structure; it is carefully machined by imported CNC machining centers, with zero machining accuracy, providing stronger support for normal operation.

(2) Reliable lubrication system: The bearings and oil seals used in the transmission part are all made of high-precision bearings and wear-resistant and temperature-resistant fluororubber oil seals, and a special automatic lubrication system is added, with oil circulation cooling and automatic timed lubrication to ensure that the bearings are fully lubricated and the operation is safer and more reliable.

(3) Durable ring die: The ring die is made of precision and has a unique compression ratio design, which makes the product quality better and the service life of the ring die longer, minimizing the production cost.

(4) Continuous operation capability: The new generation of biomass pellet mill can achieve 24-hour continuous operation

3. Application scenarios of wet wood chips biomass pellet processing equipment

(1) Wood processing and furniture manufacturing industry clusters

Typical scenarios: solid wood furniture factories, plywood factories, wood flooring factories, and woodworking machinery factories;

Equipment function: converts wet waste wood that originally required payment for removal into biomass pellets that can be used for self-use or export (for example, furniture factories use pellets instead of natural gas to heat and dry wood, reducing energy costs).

(2) Forestry felling and wood storage and transportation sites

Typical scenarios: forest farms, log purchasing stations, and wood transfer terminals;

Equipment function: prevent wet wood chips from becoming moldy and deteriorating during storage and transportation (especially in the rainy season). After being processed into pellets, the volume is reduced to 1/3-1/4 of the original size, reducing transportation costs by more than 60%, and can be sold directly to biomass power plants.

(3) Construction and renovation waste wood processing sites

Typical scenarios: building demolition sites, renovation waste treatment stations, and waste wood recycling plants;

Equipment function: Solve the problem of "wet waste wood being difficult to degrade and easy to pollute" (traditional treatment methods are mostly incineration or landfill, which pollute the environment) and convert it into clean pellet fuel, in line with the "construction waste resource utilization" policy requirements.

2.图片

TONY Brand 8.5-9.5 Ton/Hour Wet Wood Chips Pellet Manufacturing Plant can take wet wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, wet wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 8.5-9.5 Ton/Hour

2. Raw materials: Wet wood chips

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production where waste wood chips have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

图片

原材料--成品图

1. Project Name: Wet Wood Chips Pellet Production Line

2. Raw Material: All kinds of wet wood chips

3. Moisture Content of Raw Material: 40%

4. Capacity: 8.5-9.5 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD75*132-132kw, Rotary Drum Dryer-2.5*24m, TONY Pellet Machine TYJ760 - Ⅲ - 185kw, Pellet Cooler,Double Packing Machine and Belt Conveyors

4.图片

流程图1

流程图.

 5.图片

原材料+颗粒图

颗粒+机器图

三维图

三维图

三维图

5.1图片

高效粉碎机

带锯末图

1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:8.5-9.5Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132KW*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机

带锯末图

2.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:8.5-9.5Ton/Hour.

C.TONY use 1set of 2.5*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:8.5-9.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-185KW*3sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4) Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:8.5-9.5Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.5图片

双胞包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:8.5-9.5Ton/Hour.  

C.TONY Double Packing Machine*1 Set

Main Parts: 

(1)TONY's  Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

客户生产线案例图

7.图片

图 湿木片+颗粒 颗粒机

Raw material advantages of wet wood chip pellet processing projects:

The core drawbacks of wet wood chips are their high moisture content, high transportation costs, and susceptibility to deterioration. Traditional disposal methods (landfill and incineration) require fees. This project effectively transforms these into raw material advantages:

1. Extremely low raw material costs, even negative costs

Wet wood chips are mostly waste from wood processing (furniture factories, plywood factories), forestry harvesting (tree branches/tailings), and building demolition (waste timber). Most companies have to pay for their removal and disposal. Project owners not only avoid purchasing these, but can even charge a "waste disposal fee" in some cases.

Compared to "dry wood chip pellet processing," wet wood chip raw material costs are directly reduced by over 80%, significantly reducing the total project cost.

2. Wide range of raw material sources and strong regional adaptability. 

As long as there are areas with wood processing, forestry, construction, and landscaping activities, there will be a stable supply of wet wood chips (such as furniture industry clusters, areas surrounding forest farms, and urban demolition sites). This eliminates reliance on a single raw material source and eliminates the "raw material competition" (dry wood chips must compete with industries like papermaking and wood-based panels, while wet wood chips have no other high-value uses), ensuring long-term raw material stability.

8.图片

湿木片图 颗粒图

Biomass pellets processed from wood chips offer low cost, increased density, high energy efficiency, and a wide range of applications.

Biomass pellets processed from wood chips offer low cost, high added value, and a significantly lower cost than petroleum-based energy. They are a nationally advocated clean energy alternative with a broad market potential. The pelletized fuel is compact, has a high specific gravity, and high density, making it easy to process, convert, store, transport, and reuse. They have a high calorific value: 2.5-3 kg of wood pellets have the same calorific value as 1 kg of diesel, but at less than half the cost, and boast a burnout rate exceeding 98%. These pellets are widely used in industrial and agricultural production, power generation, heating, boiler burning, cooking, and are suitable for both households and businesses.

9.图片

绿色地球+原材料+颗粒图

10.图片

11.图片

公司优势图