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Project Brief Introduction:

1.Product:Wet Wood Chips Pellet Line

2.Capacity: 7.5-9 T/Hour

3.TONY Brand 7.5-9 Ton /Hour Wet Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760 - Ⅲ - 160kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1000 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer：

三维图

原材料图+颗粒机图片

1. The working principle of wet wood chips biomass pellet processing equipment

The core principle of wet wood chip pellet processing equipment is to convert biomass feedstock into high-density pellet fuel through mechanical compression. The basic process involves three steps: feedstock pretreatment (crushing and drying), mechanical compression, and finished product processing (cooling and packaging). For example, in a ring die pellet mill, a motor is directly connected to a reducer, driving the ring die. The feedstock enters the compression zone under gravity, where rollers squeeze the material into the ring die holes. After the pellets are formed in the die, they are cut into pellets of fixed lengths by a cutter.

2. Characteristics of wet wood chips biomass pellet processing equipment

(1) Strong adaptability to raw materials, compatible with a variety of biomass

Wide processing capacity: Processable raw materials include wood (logs, wood chips, wood shavings, sawdust), crops (straw, rice husks, corn cobs), herbaceous plants (reeds, pasture), etc. By adjusting the crushing and pulverization parameters, it can adapt to raw materials of different hardness and fiber content (for example, hardwood requires stronger crushing capacity, while straw needs to control the pulverization particle size to prevent agglomeration).

Clear requirements for raw material pretreatment: The moisture content of the raw material must be controlled at 8%-15% (too high a moisture content can easily cause sticking and mold clogging, while too low a moisture content can lead to insufficient particle strength), and the particle size is usually required to be 1-3mm. Therefore, the equipment system usually integrates drying and screening modules to ensure that the raw materials meet the standards.

(2) Modularization of core equipment and continuous production process

Modular combination: A typical production line consists of "crushing equipment (coarse crushing) → grinding equipment (fine crushing) → drying equipment (humidification) → granulating equipment (molding) → cooling equipment (cooling) → screening equipment (screening) → packaging equipment". Each module can be flexibly increased or decreased according to production capacity requirements (for example, for small production lines, some auxiliary equipment can be omitted).

 Continuous operation: Through the connection of various links such as conveyor belts and screw feeders, automated continuous production from raw material input to finished product output is achieved. 

3. Application scenarios of wet wood chips biomass pellet processing equipment

(1) Civilian solid fuel: Wet wood chip pellet fuel has a high utilization rate, is easy to store and use, is hygienic and safe, and can be used for home heating.

(2) Main solid fuel for industrial boilers: It can replace raw coal, heavy oil, and gas, reducing air pollution. Every 10,000 tons of biomass fuel burned can replace 7,000 tons of standard coal, reducing sulfur dioxide emissions by 165 tons, smoke emissions by 80 tons, and carbon dioxide emissions by 14,400 tons.

(3) Thermal power generation: The fuel calorific value can reach 3,400-6,000 kcal.

In short, wet wood chip biomass pellet fuel can be described as "environmentally friendly", "energy-saving", "renewable", and "zero-carbon emission". It is the best renewable energy source to replace coal. From the perspectives of cost, energy saving, and environmental protection, biomass fuel is a better alternative to coal.

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TONY Brand 7.5-9 Ton/Hour Wet Wood Chips Pellet Manufacturing Plant can take wet wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, wet wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 7.5-9 Ton/Hour

2. Raw materials: Wet wood chips

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production where waste wood chips have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Wood Chips Pellet Production Line

2. Raw Material: All kinds of wet wood chips

3. Moisture Content of Raw Material: 40%

4. Capacity: 7.5-9 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD95*280-280kw, Rotary Drum Dryer-2.5-24m, TONY Pellet Machine TYJ760 - Ⅲ - 160kw, Pellet Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

三维图

5.1图片

高效粉碎机

带锯末图

1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:10-12Ton/Hour. 

C.TONY brand effective hammer mill TFD95*280-280KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机

带锯末图

2.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:8-9Ton/Hour.

C.TONY use 1set of 2.5-24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:7.5-9Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-160kw *3sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:7.5-9Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:7.5-9Ton/Hour.  

C.TONY double packing machine*1 Set

Main Parts: 

(1)TONY's  Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿木片+颗粒 颗粒机

Project Advantages: Market competitiveness and environmental value

(1) Excellent product characteristics and strong market competitiveness

Biomass pellets have many excellent characteristics. Their calorific value is high, generally 4200-4800 kcal/kg, close to medium-quality coal, and can provide sufficient heat; they have low ash content, and very little ash remains after combustion, reducing cleaning costs and environmental pollution; they have low emissions, extremely low sulfur content (usually <0.05%), and low nitrogen content. The pollutants such as SO₂ and NOₓ produced during combustion are much lower than those produced by burning coal, meeting strict environmental protection standards and are highly favored by customers with high environmental protection requirements. In addition, biomass pellets have a regular shape, mostly cylindrical pellets with a diameter of 6-12mm and a length of 20-50mm. The density can reach 0.8-1.2g/cm³, high hardness, not easy to break, and easy to store and transport, further enhancing the market competitiveness of the product. 

(2) Significant environmental benefits and high social value

The development of the biomass pellet industry is to "turn waste into treasure" for agricultural and forestry waste, realize the recycling of resources, and reduce the pollution of waste to the environment. At the same time, during the combustion process of biomass pellets, the carbon dioxide emissions are basically balanced with the carbon dioxide absorbed during plant growth, achieving "carbon neutrality", helping to alleviate the greenhouse effect and improve air quality. This not only complies with the national environmental protection policy, but also establishes a good corporate image for entrepreneurs, bringing high social reputation and potential business opportunities.

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湿木片图 颗粒图

1. Excellent Environmental Performance and Low Carbon Emissions

Carbon Neutral: Wood pellet fuel is derived from wood processing waste (such as wood chips, sawdust, and sawdust) and is a biomass energy source. The carbon dioxide absorbed during plant growth is roughly balanced by the carbon dioxide released during combustion, making it a "carbon-neutral" energy source and significantly reducing its contribution to the greenhouse effect.

Low Pollutant Emissions: Compared to coal, wood pellets produce extremely low levels of pollutants such as sulfur dioxide and nitrogen oxides (often well below environmental standards) when burned, and dust emissions are also low, effectively reducing air pollution and meeting increasingly stringent environmental regulations.

2. Wide Source of Raw Materials and Controllable Costs

Abundant Raw Materials: The main raw materials are scraps, wood chips, sawdust, branches, and bark generated during wood processing. These materials are readily available and stable in the forestry, furniture manufacturing, and papermaking industries. They can even be "turned waste into treasure," reducing the environmental impact of landfill or incineration. Cost Advantage: The raw materials are mostly industrial waste, making procurement costs relatively low. In addition, some regions provide subsidies for biomass energy projects, further reducing production and use costs. Compared to other energy sources like natural gas and fuel oil, biomass energy offers economic benefits.

3. High Combustion Efficiency and Energy Utilization

High Density: Wood pellets are compressed and formed, resulting in a significantly higher density than logs or sawdust (typically 1.1-1.3 tons/cubic meter). They are less likely to loosen during combustion, resulting in a stable combustion state and a long-lasting flame. They also offer high thermal efficiency (typically exceeding 85%, compared to only 40-50% for bulk firewood).

Stable Combustion: The pellets have a regular shape and uniform size, facilitating automated feeding and combustion control. They can be precisely adjusted with a matching pellet stove, reducing energy waste and making them suitable for applications requiring a stable heat source.

4. Convenient Storage and Transportation

Small Size: Compressed pellets are only 1/5-1/8 the volume of raw sawdust, significantly saving storage space. They can be stored in bags or in bulk, eliminating the need for specialized storage facilities and are suitable for a variety of environments, including homes and businesses. Low Transportation Cost: The high density allows for higher transport energy per unit volume, improving transportation efficiency and reducing costs. In addition, pellets are moisture-resistant (some products are treated to prevent moisture), minimizing losses during transportation.

5. Diverse Applications

Residential: They can be used for home heating and cooking (using devices such as pellet fireplaces and pellet stoves). They are easy and clean to operate, replacing traditional coal and firewood, improving the indoor environment.

Industrial: They can be used as boiler fuel to provide steam or hot water for factories, hotels, and hospitals. In agriculture, they can be used for heating greenhouses and drying agricultural products (such as grains and medicinal herbs).

Power Generation: Biomass energy is used as fuel in biomass power plants, either mixed with coal or burned alone to generate electricity, contributing to the transformation of the energy mix.

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绿色地球+原材料+颗粒图

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公司展会图