1.图片

Project Brief Introduction:

1.Product:Wet Wood Chips Pellet Line

2.Capacity: 1.5-2 T/Hour

3.TONY Brand 1.5-2 Ton /Hour Wet Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ551 - Ⅲ - 110kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 240 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet wood chips biomass pellet processing equipment

Wet wood pellet processing equipment is used to chop and compress wet wood and other biomass materials into pellet fuel. Its working principle is to first grind and dry the wet wood through pre-processing equipment such as grinders and dryers, and then

press it into shape through a pelletizer, ultimately producing pellet biomass fuel that meets quality standards.

2. Characteristics of wet wood chips biomass pellet processing equipment

(1) The wet wood chip biomass pellet processing equipment is highly efficient and low-consumption, and can quickly process biomass raw materials into fuel pellets, significantly improving production efficiency.

(2) The biomass pellet machine has strong material adaptability and is suitable for molding various biomass raw materials. The pellet machine is equipped with molds of various specifications, and the corresponding molds can be selected for processing according to different biomass raw materials, which enhances the processing adaptability.

(3) The wet wood chip biomass pellet processing equipment has a mature design, stable finished pellet molding, stable output, and excellent quality.

(4) The biomass pellet processing equipment is simple to operate, easy to use, highly automated, requires less labor, effectively reduces labor intensity, and increases output.

3. Application scenarios of wet wood chips biomass pellet processing equipment

(1) Biomass energy: Wet wood pellets can be used as biomass fuel for power generation, heating, etc., replacing traditional fossil fuels and reducing environmental pollution. 

(2) Environmentally friendly processing: Wet wood pellet processing equipment can effectively process wood waste and convert it into useful pellet fuel, reducing environmental pollution.

(3) Energy conservation: Since wet wood pellets are renewable energy, using them can save energy and reduce dependence on limited fossil fuels.

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TONY Brand 1.5-2Ton/Hour Wet Wood Chips Pellet Manufacturing Plant can take wet wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, wet wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 1.5-2 Ton/Hour

2. Raw materials: Wet wood chips

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production where waste wood chips have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

图片

原材料--成品图

1. Project Name: Wet Wood Chips Pellet Production Line

2. Raw Material: All kinds of wet wood chips

3. Moisture Content of Raw Material: 40%

4. Capacity:1.5-2 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer mill-TFD65*55-45kw, Rotary Drum Dryer-1.6*12m, TONY Pellet Machine TYJ551 - Ⅲ - 110kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

4.图片

How to use the TONY pellet production line to make pellets from wet wood chips?

The process mainly includes the following steps and equipment:

1. Use TONY Effective Hammer mill to crush the 25-55 mm wood chips into 8-14 mm sawdust.

2. Use TONY rotary drum dryer to dry the sawdust with a 40% moisture content down to a moisture content of 10%-15%.

3. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm.

4. Use TONY galvanized cooler to cool the pellets from 80-90°C to 20-30°C.

5. Use TONY semi - automatic packing machine to pack the pellets into bags, each weighing 15-50 kg.

For more detailed information and quotations, you can contact TONY.

TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality.

Main Machine List
NO Name Model QTY Brand
1 Effective Hammer mill  TFD65-55 1 TONY
2 Rotary Drum Dryer THGD1.6-12 1 TONY
3 Pellet Machine TYJ551-III-110 1 TONY
4 Galvanized Pellets Cooler TCN-1.5 1 TONY
5 Semi-automatic Packing Machine TBF-50 1 TONY
6 All Belt Conveyor TSP Series 5 TONY
7 EL.Cabinets TDD 5 TONY

流程图1

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

三维图

三维图

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.

     

Effective Hammer mill

Rotary Drum Dryer

Vertical Ring Die Pellet Machine

1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust.
2.Model: TFD65*55-45KW*1set
3.Capacity: 1.5-2Ton/Hour/Set

1.To Dry The 40% Sawdust Into 10-15% Sawdust.  
2.Model: THGD1.6*12*1set
3.Capacity:1.5-2Ton/Hour/Set

1.To Press Dry Sawdust Into 6-8mm Biomass Pellets
2.Model: TYJ551-III-110KW*1 set  
3.Capacity:1.5-2Ton/Hour/Set
4.New 304SS Type

     

Galvanized Pellets Cooler

Semi-automatic Packing Machine

Belt Conveyor

1.To Cool Pellets From 80-90℃  Into 20-30℃
2.Model: TCN-1.5*1set
3.Capacity:1.5-2Ton/Hour

1.To Pack Pellets Into 15-50KG/Bags.
2.Model: TBF-50*1set  
3.Capacity: 1.5-2Ton/Hour

1.To Transport Wood Chips,Sawdust,Pellets.
2.Width: 50cm*5sets
3.Capacity:Designed With The Whole Line

三维图

5.1图片

高效粉碎机

带锯末图

1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:1.5-2Ton/Hour. 

C.TONY brand Effective Hammer mill TFD65*55-45KW*1set

Main Parts: 

(1)TONY Effective Hammer mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机

带锯末图

2.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:1.5-2Ton/Hour.

C.TONY use 1set of 1.6*12m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图片

颗粒机四件套带 原材料,颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:1.5-2Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-110KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:1.5-2Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:1.5-2Ton/Hour.  

C..TONY Semi-Automatic Packing Machine*1 Set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

客户生产线案例图

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图 湿木片+颗粒 颗粒机

(1) Wood processing and furniture manufacturing industry clusters

Typical scenarios: solid wood furniture factories, plywood factories, wood flooring factories, and woodworking machinery factories;

Equipment function: converts wet waste wood that originally required payment for removal into biomass pellets that can be used for self-use or export (for example, furniture factories use pellets instead of natural gas to heat and dry wood, reducing energy costs).

(2) Forestry felling and wood storage and transportation sites

Typical scenarios: forest farms, log purchasing stations, and wood transfer terminals;

Equipment function: prevent wet wood chips from becoming moldy and deteriorating during storage and transportation (especially in the rainy season). After being processed into pellets, the volume is reduced to 1/3-1/4 of the original size, reducing transportation costs by more than 60%, and can be sold directly to biomass power plants. 

(3) Construction and renovation waste wood processing sites

Typical scenarios: building demolition sites, renovation waste treatment stations, and waste wood recycling plants;

Equipment function: Solve the problem of "wet waste wood being difficult to degrade and easy to pollute" (traditional treatment methods are mostly incineration or landfill, which pollute the environment) and convert it into clean pellet fuel, in line with the "construction waste resource utilization" policy requirements.

8.图片

湿木片图 颗粒图

1.Environmentally friendly features 

(1)Low pollution emissions: The sulfur and phosphorus content during combustion is extremely low, and the concentration of SO₂ and NOx in the flue gas is much lower than that of coal. It will not produce acid rain, and CO₂ emissions are zero (because plants absorb CO₂ during growth)

(2)Ash utilization: Ashes after combustion are rich in organic potassium and can be recycled as high-efficiency organic fertilizer                                                                                 

 2.Economical

(1)Wide range of raw materials: waste such as wood processing waste and crop straw can be used, and the production cost is lower than traditional fossil fuels.

(2)Substitution benefits: Replacing coal can save about 20% to 30% of fuel costs

3.Wide range of application scenarios 

(1)Industrial applications: Widely used in boiler heating, power generation and industrial production, such as textile factories, food factories, etc.

(2)Civil heating and living energy: Wood pellets have high combustion efficiency, are easy to store and use, and are safe and hygienic.

(3)Biomass industrial boiler: As the main fuel for industrial boilers, it replaces coal, heavy oil and natural gas to solve environmental pollution problems.

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绿色地球+原材料+颗粒图

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公司介绍图

 

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