1.图片

Project Brief Introduction:

1.Product:Wet Wood Chips Pellet Line

2.Capacity: 2.5-3T/Hour

3.TONY Brand 2.5-3 Ton /Hour Wet Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760 - Ⅲ - 160kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 330 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer：

三维图

原材料图+颗粒机图片

1. The working principle of wet wood chips biomass pellet processing equipment

The core principle of wet wood chip pellet processing equipment is to convert biomass feedstock into high-density pellet fuel through mechanical compression. The basic process involves three steps: feedstock pretreatment (crushing and drying), mechanical compression, and finished product processing (cooling and packaging). For example, in a ring die pellet mill, a motor is directly connected to a reducer, driving the ring die. The feedstock enters the compression zone under gravity, where rollers squeeze the material into the ring die holes. After the pellets are formed in the die, they are cut into pellets of fixed lengths by a cutter.

2. Characteristics of wet wood chips biomass pellet processing equipment

Wood pellet processing equipment (i.e., wood biomass pellet machines and supporting production lines) is specifically designed to process wood materials such as wood chips, sawdust, wood shavings, and branches into high-density pellets.

It is compatible with a wide range of wood materials: wood chips, sawdust, wood chips, shavings, wood chaff, shredded branches, and waste wood. Both softwoods (such as pine and fir) and hardwoods (such as oak and birch) can be efficiently processed after pretreatment (crushing and pulverization).

To address raw material moisture fluctuations: Dedicated drying equipment (such as drum dryers) can control the moisture content of wood raw materials to 10%-15% (the optimal moisture range for wood pellet production), avoiding problems such as clogging and loose pellets caused by excessive moisture.

Flexible particle size control: The accompanying pulverizer can crush wood raw materials to the size of sawdust, meeting the pellet machine's fineness requirements and ensuring uniform pellets.

3. Application scenarios of wet wood chips biomass pellet processing equipment

Processing equipment provides fuel (replacing coal and oil) for factory boilers and kilns, such as steam boilers in textile and food factories, and heating kilns in the ceramic and building materials industries. This stable production of pellets ensures energy supply.

Power Generation: 

Biomass power plants require large quantities of standardized pellets as fuel. Large-scale processing equipment can meet the power plants' stringent requirements for pellet calorific value and density, ensuring combustion efficiency and stable power generation.

Agriculture and Animal Husbandry: 

Some processing equipment can produce pellets for livestock bedding (such as straw pellets) or raw material pellets for organic fertilizer production. The equipment can be adapted to different agricultural needs by adjusting the process.

Residential Heating: 

For pellets used in home fireplaces and small heating appliances, processing equipment must control pellet size and hardness to accommodate residential combustion equipment. The equipment's refined production capacity directly impacts the user experience of these pellets.

Environmental Protection and Waste Management:

 In garbage and sewage treatment plants, processing equipment can convert organic waste (such as sludge and food waste) into fuel pellets for resource utilization. Corrosion- and clogging-resistant designs are key.

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TONY Brand 2.5-3Ton/Hour Wet Wood Chips Pellet Manufacturing Plant can take wet wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, wet wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 2.5-3Ton/Hour

2. Raw materials: Wet wood chips

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production where waste wood chips have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Wood Chips Pellet Production Line

2. Raw Material: All kinds of wet wood chips

3. Moisture Content of Raw Material: 40%

4. Capacity:2.5-3 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer mill-TFD65*75-75kw, Rotary Drum Dryer-1.8*15m, TONY Pellet Machine TYJ760 - Ⅲ - 160kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

三维图

三维图

5.1图片

高效粉碎机

带锯末图

1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:2.5-3Ton/Hour. 

C.TONY brand Effective Hammer mill TFD65*75-75KW*1set

Main Parts: 

(1)TONY Effective Hammer mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机

带锯末图

2.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:2.5-3Ton/Hour.

C.TONY use 1set of 1.8*15m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2.5-3Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-160KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:2.5-3Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:2.5-3Ton/Hour.  

C.TONY Semi-Automatic Packing Machine*1 Set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿木片+颗粒 颗粒机

Project Advantages: Market competitiveness and environmental value

(1) Excellent product characteristics and strong market competitiveness

Biomass pellets have many excellent characteristics. Their calorific value is high, generally 4200-4800 kcal/kg, close to medium-quality coal, and can provide sufficient heat; they have low ash content, and very little ash remains after combustion, reducing cleaning costs and environmental pollution; they have low emissions, extremely low sulfur content (usually <0.05%), and low nitrogen content. The pollutants such as SO₂ and NOₓ produced during combustion are much lower than those produced by burning coal, meeting strict environmental protection standards and are highly favored by customers with high environmental protection requirements. In addition, biomass pellets have a regular shape, mostly cylindrical pellets with a diameter of 6-12mm and a length of 20-50mm. The density can reach 0.8-1.2g/cm³, high hardness, not easy to break, and easy to store and transport, further enhancing the market competitiveness of the product. 

(2) Significant environmental benefits and high social value

The development of the biomass pellet industry is to "turn waste into treasure" for agricultural and forestry waste, realize the recycling of resources, and reduce the pollution of waste to the environment. At the same time, during the combustion process of biomass pellets, the carbon dioxide emissions are basically balanced with the carbon dioxide absorbed during plant growth, achieving "carbon neutrality", helping to alleviate the greenhouse effect and improve air quality. This not only complies with the national environmental protection policy, but also establishes a good corporate image for entrepreneurs, bringing high social reputation and potential business opportunities.

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湿木片图 颗粒图

Biomass pellets (i.e., wood pellets) processed from wood chips are a clean, renewable biomass energy product. Their energy advantages are primarily reflected in their high calorific value, easy combustion, and strong stability.

1. High density + high calorific value, high energy efficiency

After compression and pelletization, wood chips are significantly reduced in volume (density can reach 1.1-1.3 tons/m³, 4-5 times that of loose wood chips), while their energy density per unit volume is significantly increased (lower calorific value is approximately 4200-4800 kcal/kg, close to that of medium-quality coal). Heat release is concentrated during combustion, resulting in a thermal efficiency 30%-50% higher than directly burning loose wood chips. This makes them suitable for applications with stable heat demand (such as industrial boilers and biomass power generation).

2. Complete combustion and low pollutant emissions.

Wood pellets have a uniform structure and controllable moisture content (dried to 10%-15% during processing). They are not prone to charring during combustion and contain no harmful elements such as sulfur and phosphorus. Exhaust emissions of sulfur dioxide and nitrogen oxides after combustion are extremely low (far lower than those from coal combustion). Dust emissions can also be reduced to meet environmental standards with simple treatment.

3. Convenient storage and transportation, strong stability.

The pellets have a regular shape (mostly cylindrical, 6-10mm in diameter and 10-30mm in length) and good fluidity. They can be transported in bags or bulk, requiring only one-fifth the storage space of loose wood chips. Furthermore, the pellets have a low moisture content and are resistant to mold and mildew. They can be stored for 6-12 months, eliminating the need to worry about raw material deterioration.

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绿色地球+原材料+颗粒图

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公司介绍图