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Project Brief Introduction:

1.Product:Wet Wood Chips Pellet Line

2.Capacity: 5-6 T/Hour

3.TONY Brand 5-6 Ton /Hour Wet Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760 - Ⅲ - 160kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 580 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer：

三维图

原材料图+颗粒机图片

1. The working principle of wet wood chips biomass pellet processing equipment

The essence of wet wood chip pellet processing equipment is to "use mechanical high pressure as a driving force, with lignin (a natural binder) and water (an auxiliary bonding agent) as the bond, through a continuous process of 'crushing - extrusion - cutting - cooling' to transform loose wet wood chips into high-density, easily storable solid pellets." Its key advantage lies in its adaptability to wet materials. By optimizing die gaps, controlling frictional heat, and implementing a supporting cooling system, it avoids mold sticking and clogging caused by wet materials during processing. It also utilizes the moisture in the wet material to reduce extrusion resistance and lower equipment energy consumption.

2. Characteristics of wet wood chips biomass pellet processing equipment

(1) High efficiency and energy saving: The wet wood chip pellet machine can process waste materials such as sawdust into pellet fuel, which not only reduces environmental pollution but also realizes the recycling of resources and greatly improves energy utilization efficiency. 

(2) Multifunctionality: In addition to processing biomass fuel, the wet wood chip pellet machine can also process animal feed, organic fertilizer, etc., and is widely used in agriculture, breeding and other fields. 

(3) Advanced pelletizing technology: The wet wood chip pellet machine adopts advanced pelletizing technology, which can automatically control parameters such as water addition and temperature during the pelletizing process, greatly reducing production costs and making the production process more economical and environmentally friendly.

(4) High-quality components: The main shaft and the connected hollow shaft of the wet wood chip pellet machine are made of alloy structural steel imported from Germany through water forging, rough turning, heat treatment, fine turning and fine grinding. The reasonable structure and uniform hardness improve the fatigue resistance and wear resistance of the components, providing more reliable guarantee for safe operation.

3. Application scenarios of wet wood chips biomass pellet processing equipment

The deployment of wet wood chip pellet processing equipment essentially adheres to the dual principles of "raw material proximity + product proximity"—needing proximity to both wet wood chip production sites (to reduce raw material transportation costs) and pellet demand (to reduce product transportation costs). Therefore, it is primarily concentrated in the following areas:

Wood/furniture industry clusters

Regions rich in forestry resources (such as northern heating areas and biomass power plant clusters);

Cities with strict environmental protection policies and a high demand for solid waste recycling

Across these scenarios, the key is to achieve efficient conversion from wet wood chips to high-value pellets.

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TONY Brand 5-6 Ton/Hour Wet Wood Chips Pellet Manufacturing Plant can take wet wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, wet wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 5-6 Ton/Hour

2. Raw materials: Wet wood chips

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production where waste wood chips have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Wood Chips Pellet Production Line

2. Raw Material: All kinds of wet wood chips

3. Moisture Content of Raw Material: 40%

4. Capacity: 5-6 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD75*160-160kw, Rotary Drum Dryer-1.8*24m, TONY Pellet Machine TYJ760 - Ⅲ - 160kw, Pellet Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

三维图

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高效粉碎机

带锯末图

1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:5-6Ton/Hour. 

C.TONY brand effective hammer mill TFD75*160-160KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机

带锯末图

2.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:5-6Ton/Hour.

C.TONY use 1set of 1.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:5-6 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-160KW*2sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:5-6Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.5图片

双胞包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:5-6Ton/Hour.  

C.TONY Double Packing Machine*1 Set

Main Parts: 

(1)TONY's  Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿木片+颗粒 颗粒机

Key Technical Solutions and Production Process for the Wet Wood Chip Pellet Project

1. Pretreatment Technology

Wet wood chips undergo three core processes: crushing, drying, and pelletizing:

Drying: Hot air is used to reduce the moisture content of the wet wood chips from 40%-60% to 10%-15%. This process accounts for 30%-40% of energy consumption and requires a waste heat recovery system to optimize energy consumption.

Pelletizing: A ring die pelletizer is used to press the crushed wood powder into pellets under high temperature and pressure. Key parameters include die hole diameter (typically 6-12mm), forming pressure (50-100MPa), and production temperature (80-120°C).

2. Automation and Intelligent Upgrades

Based on industry technology development trends, the project can incorporate an intelligent manufacturing system. This system dynamically adjusts production parameters through real-time monitoring of moisture content, pellet density, and other data, reducing manual intervention and improving product stability. This will increase production efficiency and reduce defective product rates.

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湿木片图 颗粒图

1. Outstanding environmental value: renewable, low-carbon, and contribute to "dual carbon" 

(1) 100% renewable, recycling resources The raw materials mainly come from wood processing waste (such as wet wood chips, sawdust, scraps), forestry residues (such as branches, bark), without consuming natural timber, realizing the "waste-to-treasure" of agricultural and forestry waste, avoiding the methane (strong greenhouse gas) generated by the accumulation and decay of waste or the pollution caused by incineration, and promoting the recycling of resources. 

(2) "Carbon neutral" emissions, in line with low-carbon goals The carbon dioxide released by the combustion of wood pellets is basically balanced with the amount of carbon dioxide absorbed during the growth of trees. From the perspective of the life cycle, it is a "carbon neutral" energy source and can replace fossil energy such as coal and oil, helping to reduce carbon emissions in industries such as industry and heating, and is in line with the global "dual carbon" strategy and the environmental protection policy orientation of various countries. 

2. Good economic efficiency: controllable costs and policy support

(1) Low raw material costs and stable supply

The raw materials are wood processing waste or forestry residues. The procurement cost is much lower than coal and natural gas. The raw materials are widely sourced (furniture factories, wood processing plants, forest farms, etc.). The supply chain is stable and there is no need to worry about raw material shortages.

(2) Obvious production and use cost advantages

Although the pelletizing process requires equipment and energy consumption, the high calorific value and high transportation efficiency of the pellet products can offset some of the costs. For example, under the same heat demand, the cost of using wood pellets is 20%-30% lower than natural gas and 40%-50% lower than electric heating, which is attractive to both businesses and households.

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 绿色地球+原材料+颗粒图

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公司认证图