1.图片

Project Brief Introduction:

1.Product:Wet Wood Chips Pellet Line

2.Capacity: 0.8-1.2 T/Hour

3.TONY Brand 0.8-1.2 Ton /Hour Wet Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ450-Ⅱ-55KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 150 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer：

三维图

原材料图+颗粒机图片

1. The working principle of wet wood chips biomass pellet processing equipment

The working principle of wet wood chip pellet processing equipment (the core of which is a biomass pellet machine, a special model suitable for wet material processing) is to convert wet wood chips with high moisture content (usually 15%-30%, some models can be compatible with higher moisture content) into high-density, regularly shaped solid pellets through the core process of "pretreatment → extrusion molding → cutting and shaping". The core is to use mechanical pressure to overcome the friction between wood fibers to achieve material densification and shaping.

2. Characteristics of wet wood chips biomass pellet processing equipment

(1) Core features: Exclusive design for "wet wood chips"

Material pretreatment system: Solve the "uneven and agglomerated" problems of wet materials

(2) Molding machine: Anti-clogging and wear-resistant structural optimization

Mold and roller: Wear-resistant + anti-stick coating: The inner wall of the mold forming hole (aperture 6-12mm) and the surface of the roller are sprayed with tungsten carbide or alloy coating, which not only enhances wear resistance (wet materials contain moisture, which can easily accelerate metal corrosion and wear), but also reduces the situation where wet materials "stick to the surface" after softening due to high temperature, reducing the cleaning frequency;

(3) Cooling and screening: "Anti-mildew" design suitable for wet particles

The temperature can be reduced to room temperature ±5℃ within 10-15 minutes, while removing 1-3% of the surface moisture; the vibrating screen adopts a "double-layer screen", the upper layer screens out unqualified particles that are too long/deformed, and the lower layer screens out fine powder after crushing. Both can be returned to the crushing stage through the pipeline for secondary processing, and the material utilization rate is increased to more than 95%.

3. Application scenarios of wet wood chips biomass pellet processing equipment

(1) Wood processing and furniture manufacturing industry clusters

Typical scenarios: solid wood furniture factories, plywood factories, wood flooring factories, and woodworking machinery factories;

Equipment function: converts wet waste wood that originally required payment for removal into biomass pellets that can be used for self-use or export (for example, furniture factories use pellets instead of natural gas to heat and dry wood, reducing energy costs).

(2) Forestry felling and wood storage and transportation sites

Typical scenarios: forest farms, log purchasing stations, and wood transfer terminals;

Equipment function: prevent wet wood chips from becoming moldy and deteriorating during storage and transportation (especially in the rainy season). After being processed into pellets, the volume is reduced to 1/3-1/4 of the original size, reducing transportation costs by more than 60%, and can be sold directly to biomass power plants. 

(3) Construction and renovation waste wood processing sites

Typical scenarios: building demolition sites, renovation waste treatment stations, and waste wood recycling plants;

Equipment function: Solve the problem of "wet waste wood being difficult to degrade and easy to pollute" (traditional treatment methods are mostly incineration or landfill, which pollute the environment) and convert it into clean pellet fuel, in line with the "construction waste resource utilization" policy requirements.

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TONY Brand 0.8-1.2 Ton/Hour Wet Wood Chips Pellet Manufacturing Plant can take wet wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, wet wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 0.8-1.2 Ton/Hour

2. Raw materials: Wet wood chips

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production where waste wood chips have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Wood Chips Pellet Production Line

2. Raw Material: All kinds of wet wood chips

3. Moisture Content of Raw Material: 40%

4. Capacity: 0.8-1.2 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Multifunctional Hammer Mill-TFQ65*55-37kw, Rotary Drum Dryer-1.2*12m, TONY Pellet Machine TYJ450-II-55kw, Pellet Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

三维图

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多功能粉碎机

带锯末图

1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:1-1.5Ton/Hour. 

C.TONY brand multifunctional hammer mill TFQ65*55-37KW*1set

Main Parts: 

(1)TONY Multifunctional Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机

带锯末图

2.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:1-1.5Ton/Hour.

C.TONY use 1set of 1.2*12m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:0.8-1.2Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ450-II-55KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:0.8-1.2Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:0.8-1.2Ton/Hour.  

C.TONY Semi-Automatic Packing Machine*1 Set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿木片+颗粒 颗粒机

Raw material advantages of wet wood chip pellet processing projects:

The core drawbacks of wet wood chips are their high moisture content, high transportation costs, and susceptibility to deterioration. Traditional disposal methods (landfill and incineration) require fees. This project effectively transforms these into raw material advantages:

1. Extremely low raw material costs, even negative costs

Wet wood chips are mostly waste from wood processing (furniture factories, plywood factories), forestry harvesting (tree branches/tailings), and building demolition (waste timber). Most companies have to pay for their removal and disposal. Project owners not only avoid purchasing these, but can even charge a "waste disposal fee" in some cases.

Compared to "dry wood chip pellet processing," wet wood chip raw material costs are directly reduced by over 80%, significantly reducing the total project cost.

2. Wide range of raw material sources and strong regional adaptability. 

As long as there are areas with wood processing, forestry, construction, and landscaping activities, there will be a stable supply of wet wood chips (such as furniture industry clusters, areas surrounding forest farms, and urban demolition sites). This eliminates reliance on a single raw material source and eliminates the "raw material competition" (dry wood chips must compete with industries like papermaking and wood-based panels, while wet wood chips have no other high-value uses), ensuring long-term raw material stability.

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湿木片图 颗粒图

Biomass pellets (i.e., wood pellets) processed from wood chips are a clean, renewable biomass energy product. Their energy advantages are primarily reflected in their high calorific value, easy combustion, and strong stability.

1. High density + high calorific value, high energy efficiency

After compression and pelletization, wood chips are significantly reduced in volume (density can reach 1.1-1.3 tons/m³, 4-5 times that of loose wood chips), while their energy density per unit volume is significantly increased (lower calorific value is approximately 4200-4800 kcal/kg, close to that of medium-quality coal). Heat release is concentrated during combustion, resulting in a thermal efficiency 30%-50% higher than directly burning loose wood chips. This makes them suitable for applications with stable heat demand (such as industrial boilers and biomass power generation).

2. Complete combustion and low pollutant emissions.

Wood pellets have a uniform structure and controllable moisture content (dried to 10%-15% during processing). They are not prone to charring during combustion and contain no harmful elements such as sulfur and phosphorus. Exhaust emissions of sulfur dioxide and nitrogen oxides after combustion are extremely low (far lower than those from coal combustion). Dust emissions can also be reduced to meet environmental standards with simple treatment.

3. Convenient storage and transportation, strong stability.

The pellets have a regular shape (mostly cylindrical, 6-10mm in diameter and 10-30mm in length) and good fluidity. They can be transported in bags or bulk, requiring only one-fifth the storage space of loose wood chips. Furthermore, the pellets have a low moisture content and are resistant to mold and mildew. They can be stored for 6-12 months, eliminating the need to worry about raw material deterioration.

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绿色地球+原材料+颗粒图

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公司介绍图