1.图片

Project Brief Introduction:

1.Product:Wet Wood Chips Pellet Line

2.Capacity: 6-7.5 T/Hour

3.TONY Brand 6-7.5Ton /Hour Wet Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ551 - Ⅲ - 132kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 900 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer：

三维图

原材料图+颗粒机图片

1. The working principle of wet wood chips biomass pellet processing equipment

Wet wood pellet processing equipment is key to converting wet wood chips into uniform, dry, and storable wood pellets. Its operating principle generally includes four core stages: crushing, drying, compression molding, and cooling. The entire process is designed to increase the density of the raw material, reduce its moisture content, and enhance its performance as a biomass fuel or other applications.

2. Characteristics of wet wood chips biomass pellet processing equipment

(1) High efficiency and energy saving: For example, pellet machines have low energy consumption, high output, compact process, small footprint, good dust removal effect, low noise, and a good production environment. A production line only requires 2-3 workers and can be operated automatically, reducing labor costs.

(2) Low maintenance cost and easy operation: Wood pellet machines have low maintenance costs and do not require grease injection. Non-professionals do not need much time to complete maintenance. The wearing parts are practical and durable. The roller bearings are made of international brands and are not easy to damage. They are easy to operate and do not require professional operation. 

(3) Raw material processing and environmental protection are taken into consideration: The moisture content of the raw materials before pellet processing needs to be controlled at about 10-15%. Therefore, drying equipment may be required in actual production. Wood pellets contain few harmful substances and the content of harmful gas components during combustion is extremely low. The ash after combustion can be used as potash fertilizer, which meets environmental protection requirements.

3. Application scenarios of wet wood chips biomass pellet processing equipment

(1) Biomass energy field

As a clean fuel: The processed wood pellets have high calorific value and high combustion efficiency, and their sulfur, ash and nitrogen content are much lower than fossil fuels such as coal and oil. They can be directly used for fireplaces and boiler heating, or as fuel for biomass power plants, achieving energy substitution and emission reduction goals.

Energy conversion advantages: Compared with traditional fuels, wood pellets are smokeless and odorless when burned, with low pollutant emissions, which meets the needs of modern green energy, especially in Europe and America where the demand for biomass energy is relatively high.

(2) Animal feed field

Feed pellet production: Wood pellets processed by wood pellet machines can be used as high-quality feed for poultry and livestock breeding, improving feed utilization and animal production efficiency. Some equipment is specially designed for feed pellets to meet the process requirements of feed processing.

(3) Environmental protection and resource recycling field

Wood waste processing: The equipment uses wood chips, sawdust, branches and other wood processing waste as raw materials, converting waste that might have been discarded into high-value pellet products, realizing resource recycling and reducing environmental pollution.

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TONY Brand 6-7.5 Ton/Hour Wet Wood Chips Pellet Manufacturing Plant can take wet wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, wet wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 6-7.5 Ton/Hour

2. Raw materials: Wet wood chips

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production where waste wood chips have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Wood Chips Pellet Production Line

2. Raw Material: All kinds of wet wood chips

3. Moisture Content of Raw Material: 40%

4. Capacity: 6-7.5 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD85*250-250kw, Rotary Drum Dryer-2.2*24m, TONY Pellet Machine TYJ551 - Ⅲ - 132kw, Pellet Cooler,Double Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

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高效粉碎机

带锯末图

1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:6-7.5Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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烘干机

带锯末图

2.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:6-7.5Ton/Hour.

C.TONY use 1set of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6-7.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132KW*3sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:6-7.5Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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双胞包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:6-7.5Ton/Hour.  

C.TONY Double Packing Machine*1 Set

Main Parts: 

(1)TONY's  Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿木片+颗粒 颗粒机

Advantages of the Wet Wood Chip Pellet Processing Project

Technical Advantages:

Advanced Equipment: Currently, a variety of advanced wet wood chip pellet processing equipment is available on the market, featuring high automation, high production efficiency, high pellet forming rates, and low energy consumption.

Mature Process: The production process for wet wood chip pellet processing is relatively mature. Through pretreatment, drying, crushing, pelletizing, cooling, and screening, wet wood chips can be converted into pellet products that meet quality standards. For example, the TONY pellet machine utilizes a ring die structure, features automatic variable frequency feeding, and hydraulic pressure regulation on the pressure rollers, achieving a pellet forming rate exceeding 98%.

Economic Benefits:

Cost-Effectiveness: The project's costs primarily include raw material procurement, equipment investment, energy consumption, and labor costs. If raw material costs and other expenses are properly controlled, the project will achieve high cost-effectiveness.

Revenue: The selling price of wood pellets varies depending on market demand and product quality.

Environmental Benefits:

Reduced Forest Resource Depletion: By converting agricultural and forestry waste and waste wood into wood pellets, the project effectively reduces the depletion of natural forest resources and contributes to the recycling of forestry resources.

Reduce carbon emissions: The amount of carbon dioxide emissions generated during the combustion of wood pellets is roughly equivalent to the amount of carbon dioxide absorbed during the growth of trees. Wood pellets are low-carbon energy, which helps reduce greenhouse gas emissions and promote the optimization of energy structure and green and low-carbon transformation.

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湿木片图 颗粒图

1. Environmental protection and sustainable development value

(1) Renewable energy attribute: The raw materials come from biomass waste such as wood chips, which are renewable resources. Replacing fossil fuels such as coal can reduce dependence on non-renewable energy and conform to the concept of circular economy

(2) Low carbon emission characteristics: The carbon dioxide emissions during combustion are much lower than those of fossil fuels, and the carbon absorbed by biomass during growth can offset the carbon released by combustion, achieving "carbon neutrality" and helping to slow down global climate change

(3) Solid waste resource utilization: Converting urban wood waste such as construction wood waste and garden branches into energy solves the environmental pollution problems caused by traditional incineration treatment, and has both biomass and sustainable development value. Ecological and social benefits

2. Energy utilization and economic advantages

(1) High calorific value and combustion efficiency: processed biomass pellets have high calorific value, long combustion time, and complete combustion. The energy conversion efficiency is comparable to that of wood chips with the same calorific value, which can meet the diverse needs of industrial production, power generation, and residential heating.

(2) Optimized storage and transportation costs: pellets have regular shape and high density, and the volume is only 1/5-1/3 of wood chips, which significantly reduces storage space occupation and transportation costs, making it suitable for large-scale distribution.

(3) High maturity of processing technology: small investment in production equipment, low energy consumption, and energy saving of 30%-50% in the drying process. The industry chain is well-equipped and economically feasible.

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绿色地球+原材料+颗粒图

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客户参观图