Project Brief Introduction:

1.Product:Dried Wood Log Pellet Line

2.Capacity:10-12T/Hour

3.TONY Brand 10-12Ton /Hour Dried Wood Log Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill,TONY Pellet MachineTYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1350kw

6.Need Area: About  1550㎡  L: 50M  W: 31M  H: 6.517M

Project Layout For Customer:

1. The working principle of dried wood log biomass pellet processing equipment

The core logic of dry wood pellet processing equipment is to transform loose, irregular dry wood (moisture content 8%-15%) into high-density, stable pellet products through the process of "physical pretreatment to purify raw materials + high-pressure molding to solidify the form + post-processing to ensure quality". The entire process relies on the coordination of multiple equipment, and each link is designed to adapt to the physical properties and usage requirements of dry wood pellets.

2. Characteristics of dried wood log biomass pellet processing equipment

Precisely matched to dry wood properties: Designed specifically for dry sawdust, wood scraps, dry branches, and other materials with a moisture content of 8%-15%, this machine eliminates the need for additional large-scale drying equipment (only a simple conditioning device is used to fine-tune the moisture content when the material moisture content is slightly lower). This avoids the high energy consumption and clumping associated with wet wood processing.

Compatible with a wide range of wood materials: It can process dry wood of varying hardness, including softwoods (pine and fir) and hardwoods (birch and oak). By flexibly adjusting the pulverizer blade material (high-carbon steel wear-resistant blades for hardwood) and the forming roller pressure, it ensures stable crushing efficiency and forming results, achieving a material utilization rate exceeding 95%.

3. Application scenarios of dried wood log biomass pellet processing equipment

Manufacturing Heat: Industries such as food processing (such as baking and sterilization), textile printing and dyeing (steam heating), chemical engineering (low-temperature reaction heating), and building materials (tile drying) require large quantities of low- to medium-temperature (80-300°C) heat. Biomass pellet boilers can stably provide steam or hot water at a cost of only 60%-70% of natural gas and 40%-50% of electricity, making them widely used by small and medium-sized enterprises to red

Commercial Heating: Large public buildings such as hotels, schools, hospitals, and office buildings can replace traditional coal-fired boilers with centralized biomass pellet heating systems, meeting environmental requirements (including the national "ultra-low emission" standard). Furthermore, pellet fuel storage requires minimal space and eliminates the need for frequent refueling.

TONY Brand 10-12Ton/Hour Dried Wood Log Pellet Manufacturing Plant can take dried wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with dried wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 10-12Ton/Hour

2. Raw materials: Dried wood logs , branches, small - diameter logs, twigs, etc.

3. Moisture: Dried type, about 10-15%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Dried Wood Log Pellet Production Line

2. Raw Material: All kinds of dried wood log

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 10-12 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1300-600-160KW, Effective Hammer Mill-TFD75*160-160KW, TONY Pellet Machine TYJ760-Ⅲ-160KW, Pellet Cooler, Ton Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mill	Double Screw Cycling Silo
1.To Grind Wood Logs φ ≤30cm Into25-55mm Wood Chips.   2.Model: TPC1300-600-160KW With 6 Blades*1set    3.Capacity:12-15Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD75*160-160KW*2sets 3.Capacity: 5-6Ton/Hour/Set	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-6*2sets 3.Capacity:5-6Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Ton Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-160KW*4sets 3.Capacity:2.5-3Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-4*2sets  3.Capacity:10-12Ton/Hour	1.To Pack Pellets Into 1 Ton/Bags 2.Model: TBD*2sets  3.Capacity: 10-12Ton/Hour

1.Wood Chipping Process:

A.This process is mainly used to grind the wood logs whose diamater is under 30cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand TPC1300-600 model with 6 flying blades type

C.Capacity:12-15Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive  Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:10-12Ton/Hour. 

C.TONY brand effective hammer mill TFD75*160-160KW*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:10-12Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-160KW*4sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.2 sets of TONY galvanized cooler separator with capacity 10-12ton/hour                                                      

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.2 sets of TONY ton packing machine

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

The biomass pellet processing entrepreneurial project is a project with broad prospects. The following is an introduction from the perspective of project background and advantages: Project background: With the advancement of the "dual carbon" goal and the rise in traditional energy prices, the market demand for biomass pellets as a clean energy source continues to grow. In 2024, China's annual demand for biomass pellet fuel will exceed 45 million tons, and there is a production capacity gap in some regions, providing opportunities for entrepreneurship.

Project advantages

1.Abundant raw materials:

Common raw materials include agricultural and forestry waste such as wood chips, rice husks, straw, and bark. They are widely available and have low acquisition costs. In some areas, they can even be obtained at zero cost.

2.Significant environmental benefits:

The emission of harmful substances such as sulfur dioxide and nitrogen oxides produced by the combustion of biomass pellets is almost zero, and the ash after combustion can also be used as organic potassium fertilizer, which meets environmental protection requirements.

3.Large profit margin:

The current ex-factory price of biomass pellets ranges from about 700 to 1,000 yuan/ton, and can even be sold for more than 1,100 yuan/ton during the peak heating season in winter. Based on a small processing plant that produces 10 tons of pellets per day, the monthly profit easily exceeds 90,000 yuan.

1.Wide range of sources and low cost:

The raw materials are mainly forestry waste such as wood chips, scraps, branches, and bark generated by wood processing. These materials are available in large quantities in wood processing plants, furniture factories, and other places. Some can be obtained at low prices or even for free, which can effectively control the cost of raw materials.

2.Strong sustainability:

It is a renewable resource. As long as trees are harvested and planted reasonably, a continuous supply of raw materials can be achieved, which is in line with the concept of green development.

3.High and stable calorific value:

The calorific value of wood chip pellets is usually 4000-5000 kcal/kg, and the combustion efficiency can reach more than 90%. It can provide heat stably to meet the needs of industrial heating and household heating.

4.Complete combustion and low pollution:

The pollutants such as sulfur dioxide and nitrogen oxides produced during combustion are much lower than those of coal, and the amount of ash is small, which has little impact on the environment and meets environmental protection standards.