Project Brief Introduction:

1.Product:Dried Wood Log Pellet Line

2.Capacity:2.5-3T/Hour

3.TONY Brand 2.5-3 Ton /Hour Dried Wood Log Pellet Line Project Process

4.Main Machine: Wood Chipper,Hammer Mill,TONY Pellet MachineTYJ760-III-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 340 kw

6.Need Area: About 338 ㎡  L: 26M  W: 13M  H: 5.532M

Project Layout For Customer:

1. The working principle of dried wood log biomass pellet processing equipment

The Core Principle Of Dried Wood Log Pellet Processing Equipment Is To Soften The Lignin And Produce Bonding Through Mechanical Pressure And Heat Treatment, And Squeeze The Loose Raw Materials Into High-Density Pellet Fuel.

2. Characteristics of dried wood log biomass pellet processing equipment

(1) Strong adaptability to raw materials, compatible with a variety of biomass

Wide processing capacity: Processable raw materials include wood (logs, wood chips, sawdust), crops (straw, rice husks, corn cobs), herbaceous plants (reeds, pasture), etc. By adjusting the crushing and pulverizing parameters, it can adapt to raw materials of different hardness and fiber content (for example, hardwood requires stronger crushing capacity, and straw needs to control the pulverization particle size to prevent agglomeration).

Clear requirements for raw material pretreatment: The moisture content of the raw material must be controlled at 10%-15% (too high a moisture content can easily cause adhesion and mold clogging, and too low a moisture content can lead to insufficient pellet strength), and the particle size is usually required to be 4-14mm.

(2) Modularization of core equipment and continuous production process

Modular combination: A typical production line consists of "crushing equipment (coarse crushing) → crushing equipment (fine crushing) → pelletizing equipment (molding) → cooling equipment (cooling) → packaging equipment". Each module can be flexibly increased or decreased according to production capacity requirements (for example, for small production lines, some auxiliary equipment can be omitted).

Continuous operation: Through the connection of various links such as conveyor belts and screw loaders, automated continuous production from raw material input to finished product output is achieved. 

3. Application scenarios of dried wood log biomass pellet processing equipment

(1).Professional pellet fuel plants: These plants produce biomass pellets on a large scale and supply them to the commercial fuel market. These plants typically have large production lines (capacity ranges from 0.8 to 100 tons/hour) and use mixed agricultural and forestry waste as feedstock. The products are sold to end-users such as power plants, heating companies, and households.

(2)Distributed energy station support: Some small and medium-sized energy stations (such as rural heating stations and industrial park power plants) have their own pellet processing equipment. They process the biomass feedstock locally and then burn it directly in boilers to generate electricity or heat, reducing transportation costs.

TONY Brand2.5-3 Ton/Hour Dried Wood Log Pellet Manufacturing Plant can take dried wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with dried wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 2.5-3 Ton/Hour

2. Raw materials: Dried wood logs , branches, small - diameter logs, twigs, etc.

3. Moisture: Dried type, about 10-15%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Dried Wood Log Pellet Production Line

2. Raw Material: All kinds of Dried wood log

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 2.5-3 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Wood Chipper TPQ216 - 55KW, Effective Hammer mill-TFD65*75-75kw, TONY Pellet Machine TYJ760 - Ⅲ - 160kw, Pellet Cooler, Small Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Wood Chipper	Effective Hammer mill	Vertical Ring Die Sawdust Pellet Machine
1.To Grind Wood Logs φ ≤20cm Into25-55mm Wood Chips.   2.Model: TPQ216-55KW With 2 Baldes*1set  3.Capacity: 4-7Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD65*75-75KW*1set 3.Capacity: 2.5-3Ton/Hour/Set	1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-160KW*1 Set  3.Capacity:2.5-3Ton/Hour/Set 4.New 304SS Type
Galvanized Pellets Cooler	Semi-automatic Packing Machine	Belt Conveyor
1.To Cool Pellets From 80-90℃  Into 20-30℃ 2.Model: TCN-1*1set 3.Capacity:2.5-3Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1Set  3.Capacity: 2.5-3Ton/Hour	1.To Transport Wood Chips,Sawdust,Pellets. 2.Width: 80cm*4sets 3.Capacity:Designed With The Whole Line

1.Wood Chipping Process：

A.This process is mainly used to grind the wood logs whose diamater is under 20cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY Brand TPQ216 model with 2 flying blades type

C.Capacity:4-7Ton/Hour. 

Main Parts: 

(1).TONY's Wood Chipper.

(2). Feed And Discharge Belt Frequency Control To Prevent Card Material

(3). Hydraulic System Control Can Be Used For Thicker Materials

(4). Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:2.5-3Ton/Hour. 

C.TONY use Effective Hammer mill TFD65*75-75KW*1set

Main Parts: 

(1). TONY Effective Hammer mill.

(2). Galvanized Dust Collector.

(3). Sawdust Transportation Fan Blower.

(4). Cyclone With Airlock.

(5). Electrical Cabinets.

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2.5-3Ton/Hour. 

C.TONY Brand Vertical Ring Die Pellet Machine TYJ760-III-160KW

Main Parts:

(1). TONY's New Vertical Ring Die Pellet Machine.

(2). Cyclone And Bags Dust Collectors. 

(3). Automatic Lubrication System.

(4). Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.1Set Of TONY Galvanized Cooler Seperator With Capacity2.5-3Ton/Hour                                                      

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.1 Set of TONY Semi-Automatic Packing Machine.

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

Project advantages: market competitiveness and environmental value

(1) Excellent product characteristics and strong market competitiveness

Biomass pellets have many excellent characteristics. They have a high calorific value, generally 3800-4800 kcal/kg, close to medium-quality coal, and can provide sufficient heat; they have a low ash content, and very little ash residue after combustion, which reduces cleaning costs and environmental pollution; they have low emissions, extremely low sulfur content (usually <0.05%), and low nitrogen content. Pollutants such as sulfur dioxide and nitrogen monoxide produced during the combustion process are much lower than those produced by burning coal, meeting strict environmental protection standards and are highly favored by customers with high environmental protection requirements. In addition, biomass pellets have a regular shape, mostly cylindrical, with a diameter of 6-12 mm and a length of 20-50 mm. The density can reach 0.8-1.2 g/cm3, high hardness, not easy to break, easy to store and transport, further enhancing the market competitiveness of the product.

(2) Significant environmental benefits and high social value

The development of the biomass pellet industry aims to "turn waste into treasure" of agricultural and forestry waste, realize resource recycling, and reduce waste pollution to the environment. At the same time, the carbon dioxide produced during biomass pellet combustion is essentially balanced by the carbon dioxide absorbed by plant growth, achieving "carbon neutrality," helping to mitigate the greenhouse effect and improve air quality. This not only complies with national environmental protection policies but also establishes a positive corporate image for entrepreneurs, bringing them high social reputation and potential business opportunities.

1. Environmentally friendly: Wood pellets are low in carbon and sulfur. Compared to coal, they emit 97.91% less carbon dioxide, 99.15% less sulfur dioxide, and 72.09% less nitrogen dioxide. Therefore, compared to coal's high pollution emissions, biomass pellets emit almost zero emissions.

2. Renewable raw materials: The main raw materials for wood pellets are agricultural and forestry waste, such as branches, sawdust, and straw. These raw materials are not only inexpensive but also renewable, contributing to sustainable development.

3. High calorific value: Biomass pellets have a calorific value of 3600-4200 kcal/kg. Using a specialized biomass heating furnace, the thermal efficiency can reach over 85%.

4. Cost-effective: Wood pellets are relatively low in cost, with low operating costs. Furthermore, their environmentally friendly nature and the support of national policies also help reduce their cost of use.

5. Wide range of applications: Wood pellets can be used in many applications, such as home heating, cooking, hot water supply, and biomass power plants.