Project Brief Introduction:

1.Product:Dried Wood Log Pellet Line

2.Capacity:1.5-2T/Hour

3.TONY Brand 1.5-2Ton /Hour Dried Wood Log Pellet Line Project Process

4.Main Machine: Wood Chipper,Hammer Mill,TONY Pellet MachineTYJ551-III-110KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 260 kw

About 338 ㎡  L: 26M  W: 13M  H: 5.151M

Project Layout For Customer:

1. The working principle of dried wood log biomass pellet processing equipment

The core principle of wood pellet processing equipment (such as wood chip pellet machines) is to convert biomass feedstock into high-density pellet fuel through mechanical extrusion. The basic process includes three steps: feedstock pretreatment (crushing, drying, and screening), mechanical pressing, and finished product processing (cooling and packaging). For example, in a ring die pellet machine, a motor connected to a reducer via a coupling drives the ring die to rotate. Gravity forces the feedstock into the pressing zone, where the pressing rollers squeeze the material into the ring die holes. After being formed in the die, the pellets are cut into pellets of a fixed length by a cutter.

2. Characteristics of dried wood log biomass pellet processing equipment

(1) Dry wood biomass pellet processing equipment is highly efficient and low-consumption, and can quickly process biomass raw materials into fuel pellets, significantly improving production efficiency.

(2) The biomass pellet machine has strong material adaptability and is suitable for molding various biomass raw materials. The pellet machine is equipped with molds of various specifications, and the corresponding molds can be selected for processing according to different biomass raw materials, which enhances the adaptability of processing.

(3) The dry wood biomass pellet processing equipment has a mature design, stable finished pellet molding, stable output, and excellent quality.

(4) The biomass pellet processing equipment is simple to operate, easy to use, highly automated, requires less labor, effectively reduces labor intensity, and increases output.

3. Application scenarios of dried wood log biomass pellet processing equipment

(1) Biomass energy: Dry wood pellets can be used as biomass fuel for power generation and heating, replacing traditional fossil fuels and reducing environmental pollution. 

(2) Animal feed: Dry wood pellets can be used as high-quality feed to improve the production efficiency of poultry and livestock.

(3) Environmentally friendly processing: Dry wood pellet processing equipment can effectively process wood waste and convert it into useful pellet fuel, reducing environmental pollution.

(4) Energy conservation: Since wood pellets are a renewable energy source, using them can save energy and reduce dependence on limited fossil fuels.

TONY Brand1.5-2 Ton/Hour Dried Wood Log Pellet Manufacturing Plant can take dried wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with dried wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 1.5-2 Ton/Hour

2. Raw materials: Dried wood logs , branches, small - diameter logs, twigs, etc.

3. Moisture: Dried type, about 10-15%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Dried Wood Log Pellet Production Line

2. Raw Material: All kinds of Dried wood log

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 1.5-2 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Wood Chipper TPQ216 - 55KW, Effective Hammer mill-TFD65*55-45kw, TONY Pellet Machine TYJ551 - Ⅲ - 110kw, Pellet Cooler, Small Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Wood Chipper	Effective Hammer mill	Vertical Ring Die Sawdust Pellet Machine
1.To Grind Wood Logs φ ≤20cm Into25-55mm Wood Chips.    2.Model: TPQ216-55KW With 2 Baldes*1set   3.Capacity: 4-7Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD65*55-45KW*1set 3.Capacity: 1.5-2Ton/Hour/Set	1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ551-III-110KW*1 Set   3.Capacity:1.5-2Ton/Hour/Set 4.New 304SS Type
Galvanized Pellets Cooler	Semi-automatic Packing Machine	Belt Conveyor
1.To Cool Pellets From 80-90℃  Into 20-30℃ 2.Model: TCN-1*1set 3.Capacity:1.5-2Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1Set   3.Capacity: 1.5-2Ton/Hour	1.To Transport Wood Chips,Sawdust,Pellets. 2.Width: 50cm*6sets 3.Capacity:Designed With The Whole Line

1.Wood Chipping Process：

A.This process is mainly used to grind the wood logs whose diamater is under 20cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY Brand TPQ216 model with 2 flying blades type

C.Capacity:4-7Ton/Hour. 

Main Parts: 

(1)TONY's Wood Chipper.

(2) Feed And Discharge Belt Frequency Control To Prevent Card Material

(3) Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:1.5-2Ton/Hour. 

C.TONY use Effective Hammer mill TFD65*55-45KW*1set

Main Parts: 

(1)TONY Effective Hammer mill.

(2) Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5) Electrical Cabinets.

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:1.5-2Ton/Hour. 

C.TONY Brand Vertical Ring Die Pellet Machine TYJ551-III-110KW

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2) Cyclone And Bags Dust Collectors. 

(3) Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.1Set Of TONY Galvanized Cooler Seperator With Capacity 1.5-2Ton/Hour                                                      

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.1 Set of TONY Semi-Automatic Packing Machine.

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

1. Excellent Environmental Performance and Low Carbon Emissions

Carbon Neutral: Wood pellet fuel is derived from wood processing waste (such as wood chips and sawdust) and is a biomass energy source. The carbon dioxide absorbed during plant growth is roughly balanced by the carbon dioxide released during combustion, making it a "carbon-neutral" energy source and significantly reducing its contribution to the greenhouse effect.

Low Pollutant Emissions: Compared to coal, wood pellets produce extremely low levels of pollutants such as sulfur dioxide and nitrogen oxides (often well below environmental standards) when burned, and dust emissions are also low, effectively reducing air pollution and meeting increasingly stringent environmental regulations.

2. Wide Source of Raw Materials and Controllable Costs

Abundant Raw Materials: The main raw materials are scraps, wood chips, sawdust, branches, and bark generated during wood processing. These materials are readily available and stable in the forestry, furniture manufacturing, and papermaking industries. They can even be turned into valuable resources, reducing the environmental impact of landfill or incineration. Furthermore, some regions provide subsidies for biomass energy projects, further reducing production and use costs. Compared to other energy sources such as natural gas and fuel oil, biomass energy is economically beneficial. 3. High Combustion Efficiency and Energy Utilization

High Density: Wood pellets are compressed and formed, resulting in a significantly higher density than logs or sawdust (typically 1.1-1.3 tons/cubic meter). They are less likely to loosen during combustion, resulting in a stable combustion state and a long-lasting flame. They also offer high thermal efficiency (typically over 85%, compared to only 40%-50% for bulk firewood).

Stable Combustion: The pellets are of regular shape and uniform size, facilitating automated feeding and combustion control. They can be precisely adjusted with a matching pellet stove, reducing energy waste and making them suitable for applications requiring a stable heat source.

4. Convenient Storage and Transportation

Small Size: Compressed pellets are only 1/5-1/8 the volume of raw sawdust, significantly saving storage space. They can be stored in bags or bulk, eliminating the need for specialized storage facilities and are suitable for a variety of environments, including homes and businesses.

Low Transportation Cost: The high density allows for higher transport energy per unit volume, improving transportation efficiency and reducing costs. Furthermore, the pellets are moisture-resistant (some products are treated to prevent moisture), minimizing losses during transportation. 5. Diverse Applications

Residential: It can be used for home heating and cooking (using devices such as pellet fireplaces and pellet stoves). It is easy and clean to operate, replacing traditional coal and firewood, improving the indoor environment.

Industrial: It can be used as boiler fuel to provide steam or hot water for factories, hotels, and hospitals. In agriculture, it can be used for greenhouse heating and drying agricultural products (such as grains and medicinal herbs).

Power Generation: Biomass energy is used as fuel in biomass power plants, either mixed with coal or burned alone to generate electricity, contributing to the transformation of the energy structure.

1.Environmentally friendly features

（1）Low pollution emissions: The sulfur and phosphorus content during combustion is extremely low, and the concentration of SO₂ and NOx in the flue gas is much lower than that of coal. It will not produce acid rain, and CO₂ emissions are zero (because plants absorb CO₂ during growth)

（2）Ash utilization: Ashes after combustion are rich in organic potassium and can be recycled as high-efficiency organic fertilizer

2.Economical

（1）Wide range of raw materials: waste such as wood processing waste and crop straw can be used, and the production cost is lower than traditional fossil fuels.                                                          

（2）Substitution benefits: Replacing coal can save about 20% to 30% of fuel costs

3.Wide range of application scenarios                                                                                                                                                                                             

（1）Industrial applications: Widely used in boiler heating, power generation and industrial production, such as textile factories, food factories, etc.                                                              

（2）Civil heating and living energy: Wood pellets have high combustion efficiency, are easy to store and use, and are safe and hygienic.                                                                                   

（3）Biomass industrial boiler: As the main fuel for industrial boilers, it replaces coal, heavy oil and natural gas to solve environmental pollution problems.