Project Brief Introduction:

1.Product:Dried Wood Log Pellet Line

2.Capacity:1-1.5T/Hour

3.TONY Brand 1-1.5 Ton /Hour Dried Wood Log Pellet Line Project Process

4.Main Machine: Wood Chipper,Hammer Mill,TONY Pellet MachineTYJ551-Ⅲ-90KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 220 kw

6.Need Area: About 338 ㎡  L: 26M  W: 13M  H: 5.151M

Project Layout For Customer:

1. The working principle of dried wood log biomass pellet processing equipment

The core function of dry wood pellet processing equipment is to compress dried wood raw materials (such as sawdust, wood powder, and straw) into high-density pelletized fuel or material. Its operating principles primarily include the following key steps:

Raw material pretreatment: First, the dry wood is crushed to break down large pieces of wood into uniform sawdust or wood powder, ensuring a consistent particle size for subsequent compression.

Extrusion: The raw material is fed into the pelletizer's ring or flat die. The high-speed rotation of the rollers applies pressure, squeezing, rubbing, and heating the material within the die. The high temperature softens the wood fibers and allows them to bind tightly together, ultimately extruding them through the die to form cylindrical pellets.

Cooling and screening: The pellets, freshly extruded, are hot and need to be cooled to room temperature in a cooler to prevent mold. They are then screened to remove debris and impurities, resulting in a qualified product. 

2. Characteristics of dried wood log biomass pellet processing equipment

Strong Adaptability: It can process a variety of wood materials (such as wood chips, sawdust, branches, straw, etc.), and the pellet diameter and length can be adjusted by changing the die hole.

Environmentally Friendly: No wastewater is discharged during processing, and exhaust gas is treated to meet emission standards. The pollutants (such as SO₂ and dust) emitted by the pellet fuel produced during combustion are far lower than those emitted by coal.

Compact Structure: The equipment is highly integrated and occupies a small footprint, making it easy to install and maintain. Some small units are mobile, making them suitable for use in rural areas or small processing plants.

Stable Pellet Quality: The pellets are dense, hard, and resistant to breakage, making them easy to store and transport.

3. Application scenarios of dried wood log biomass pellet processing equipment

Biomass energy: Primarily used to produce wood pellet fuel, it replaces fossil fuels like coal and natural gas and is used in applications such as home heating, industrial boilers, and power plants (for example, many European countries have adopted wood pellets as their primary heating fuel).

Agriculture and forestry: Crop straw and forestry waste (such as dead branches and bark) can be processed into pellets for use as feed carriers (mixed feed ingredients) or organic fertilizers (after composting, used for farmland fertilization).

Industrial manufacturing: In the wood-based panel industry, wood pellets can be used as a raw material additive for particleboard and fiberboard to enhance board strength. They can also be used to produce chemical products such as activated carbon and lignin.

Environmental engineering: Processing solid waste such as tree branches generated by urban landscaping pruning and furniture factory scraps can be used to transform waste into valuable resources and reduce landfill volume.

Small-scale processing sites and home workshops: Rural or mountainous areas can use small-scale equipment to process local wood resources into pellets for home heating or export, increasing income.

TONY Brand 1-1.5 Ton/Hour Dried Wood Log Pellet Manufacturing Plant can take dried wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with dried wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 1-1.5 Ton/Hour

2. Raw materials: Dried wood logs , branches, small - diameter logs, twigs, etc.

3. Moisture: Dried type, about 10-15%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Dried Wood Log Pellet Production Line

2. Raw Material: All kinds of Dried wood log

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 1-1.5 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Wood Chipper TPQ216 - 55KW, Multifuctional Hammer Mill-TFD65*55-37kw, TONY Pellet Machine TYJ551 - Ⅲ - 90kw, Pellet Cooler, Small Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Wood Chipper	Multifunctional Hammer Mill	Vertical Ring Die Sawdust Pellet Machine
1.To Grind Wood Logs φ ≤20cm Into25-55mm Wood Chips.    2.Model: TPQ216-55KW With 2 Baldes*1set   3.Capacity: 4-7Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD65*55-37KW*1set 3.Capacity: 1-1.5Ton/Hour/Set	1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ551-III-90KW*1 Set   3.Capacity:1-1.5Ton/Hour/Set 4.New 304SS Type
Galvanized Pellets Cooler	Semi-automatic Packing Machine	Belt Conveyor
1.To Cool Pellets From 80-90℃  Into 20-30℃ 2.Model: TCN-1*1set 3.Capacity:1-1.5Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1Set  3.Capacity: 1-1.5Ton/Hour	1.To Transport Wood Chips,Sawdust,Pellets. 2.Width: 50cm*4sets 3.Capacity:Designed With The Whole Line

1.Wood Chipping Process:

A.This process is mainly used to grind the wood logs whose diamater is under 20cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY Brand TPD216 model with 2 flying blades type

C.Capacity:4-7Ton/Hour. 

Main Parts:

(1)TONY's Wood Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:1-1.5Ton/Hour. 

C.TONY use multifunctional hammer mill TFQ65*55-37KW*1set

Main Parts: 

(1)TONY Multifunctional Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets. 

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:1-1.5Ton/Hour. 

C.TONY Brand Vertical Ring Die Pellet Machine TYJ551-III-90KW

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.1Set Of TONY Galvanized Cooler Seperator With Capacity 1-1.5Ton/Hour                                                      

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.1 Set of TONY Semi-Automatic Packing Machine.

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine.

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

Processing dry wood into biomass pellets is a promising entrepreneurial venture. Here are its advantages and some key considerations: 

1.Strong Demand Growth:

Global demand for clean energy is rising, and countries are actively promoting the use of renewable energy. In the heating sector, biomass pellets, with their high efficiency and environmentally friendly advantages, have become an ideal alternative to traditional coal in northern China, leading to explosive growth in market demand. In industrial production, many companies are also turning to biomass pellet fuel to reduce energy consumption and meet environmental standards, further driving market demand. 

2.Strong Policy Support:

my country has introduced a series of policies to encourage the development of biomass energy, from tax exemptions and subsidies to fast-track project approvals, creating a favorable policy environment for dry wood biomass pellet projects. For example, some regions offer subsidies exceeding 100 yuan per ton to biomass fuel production companies, reducing operating costs and improving project profitability. 

3.Favourable Competitive Landscape:

While there are some players in the biomass pellet market, it is not yet saturated. This is particularly true in rural areas and forested areas where raw materials are plentiful, where significant market untapped demand exists. New entrants can quickly capture market share and build a competitive advantage by offering high-quality products, reasonable prices, and comprehensive services.

1.Abundant and affordable raw materials:

Dry wood is widely available, including waste from furniture factories and lumber processing plants, as well as pruned branches from forests. In some areas, raw materials are even available free of charge, significantly reducing procurement costs. Even if purchases are necessary, prices are significantly lower than those of traditional fuels, laying a solid foundation for project profitability. 

2.Outstanding Product Features:

The resulting biomass pellet fuel has a high calorific value and stable, long-lasting combustion comparable to coal, meeting the needs of various energy scenarios. Furthermore, during combustion, emissions of pollutants such as sulfur dioxide and nitrogen oxides are extremely low, near-zero, meeting stringent environmental requirements and attracting market attention. 

3.Mature and Reliable Technology:

Dry wood biomass pellet processing technology has been developed over many years and is highly mature. Professional equipment features a high degree of automation and is easy to operate, ensuring reliable production efficiency and product quality. Entrepreneurs can quickly master the production process through professional training, ensuring smooth project operation.