Project Brief Introduction:

1.Product:Dried Wood Log Pellet Line

2.Capacity:4-5 T/Hour

3.TONY Brand 4-5 Ton /Hour Dried Wood Log Pellet Line Project Process

4.Main Machine: Wood Chipper , Hammer Mill, TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellet Cooler, Packing Machine And Belt Conveyors

5.Total Power: About 520 kw

6.Need Area:448 About  ㎡  L: 28M  W: 16M  H: 6.517M

Project Layout For Customer:

1. The working principle of dried wood log biomass pellet processing equipment

Dried wood biomass pellet processing equipment is used to chop and compress bundles or packets of  wood and other biomass raw materials into pellet fuel. Its working principle is to first chop the wood raw materials through shredders and other pretreatment equipment. Then, it is pressed through the pelletizing machine, and finally, pellet biomass fuel that meets quality standards is produced.

2. Characteristics of dried wood log biomass pellet processing equipment

Wood pellet processing equipment (i.e., wood biomass pellet machines and supporting production lines) is specifically designed to process wood materials such as sawdust, wood chips, and branches into high-density pellets.

It is compatible with a wide range of wood materials: sawdust, wood chips, shavings, wood chaff, shredded branches, and waste wood. Both softwoods (such as pine and fir) and hardwoods (such as oak and birch) can be efficiently processed after pretreatment (crushing and pulverization).

To address raw material moisture fluctuations: Dedicated drying equipment (such as drum dryers) can control the moisture content of wood raw materials to 10%-15% (the optimal moisture range for wood pellet production), avoiding problems such as clogging and loose pellets caused by excessive moisture.

Flexible particle size control: The accompanying pulverizer can crush wood raw materials to the size of sawdust, meeting the pellet machine's fineness requirements and ensuring uniform pellets.

3. Application scenarios of dried wood log biomass pellet processing equipment

(1) Civilian fuel: Dry wood pellet fuel has a high utilization rate, is easy to store and use, is hygienic and safe, and can be used for home heating.

(2) Main solid fuel for industrial boilers: It can replace raw coal, heavy oil, and gas, reducing air pollution. Every 10,000 tons of biomass fuel burned can replace 7,000 tons of standard coal, reducing sulfur dioxide emissions by 165 tons, smoke emissions by 80 tons, and carbon dioxide emissions by 14,400 tons.

(3) Thermal power generation: The fuel calorific value can reach 3,400-6,000 kcal.

In short, dry wood biomass pellet fuel can be described as "environmentally friendly", "energy-saving", "renewable", and "zero-carbon emission", and is the best renewable energy source to replace coal. From the perspectives of cost, energy saving, and environmental protection, biomass fuel is a better alternative to coal. 

TONY Brand 4-5 Ton/Hour Dried Wood Log Pellet Manufacturing Plant can take dried wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with dried wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 4-5Ton/Hour

2. Raw materials: Dried wood logs , branches, small - diameter logs, twigs, etc.

3. Moisture: Dried type, about 10-15%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Dried Wood Log Pellet Production Line

2. Raw Material: All kinds of Dried wood log

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 4-5 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Wood Chipper TPQ216 - 55KW, Effective Hammer Mill-TFD75*132-132kw, TONY Pellet Machine TYJ551 - Ⅲ - 132kw, Pellet Cooler, Small Packing Machine and Belt Conveyors

高图

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Wood Chipper	Effective Hammer Mill	Double Screw Cycling Silo
1.To Grind Wood Logs φ ≤20cm Into25-55mm Wood Chips.   2.Model: TPQ216-55KW With 2 Baldes*1set   3.Capacity: 4-7Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD75*132-132KW*1set 3.Capacity: 4-5Ton/Hour/Set	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-4*1set 3.Capacity:4-5Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Semi-automatic Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ551-III-132KW*2 sets 3.Capacity:2-2.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-2.5*1set 3.Capacity:4-5Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1set 3.Capacity: 4-5Ton/Hour

1.Wood Chipping Process：

A.This process is mainly used to grind the wood logs whose diamater is under 20cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY Brand TPQ216 model with 2 flying blades type

C.Capacity:4-7Ton/Hour. 

Main Parts:

(1)TONY's Wood Chipper.

(2) Feed And Discharge Belt Frequency Control To Prevent Card Material

(3) Hydraulic System Control Can Be Used For Thicker Materials

(4) Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:4-5Ton/Hour. 

C.TONY use effective hammer mill TFD75*132-132KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3) Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5) Electrical Cabinets.

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2-2.5Ton/Hour. 

C.TONY Brand Vertical Ring Die Pellet Machine TYJ551-III-132KW*2Sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3) Automatic Lubrication System.

(4) Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.1Set Of TONY Galvanized Cooler Seperator With Capacity 4-5Ton/Hour                                                      

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.1 Set of TONY Semi-Automatic Packing Machine.

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

Processing dry wood into biomass pellets is a promising entrepreneurial venture. Here are its advantages and some key considerations:

Project Advantages

1. Low Raw Material Cost: Dry wood is widely available. Furniture factories, panel mills, sawmills, and other industries generate large quantities of scraps, shavings, and wood chips. In some areas, discarded wood can be obtained free of charge, effectively reducing raw material costs.

2. Stable Market Demand: Biomass pellet fuel is environmentally friendly and renewable. In the residential sector, it can be used for home heating and is particularly popular in areas with high winter heating demand. Industrially, it can also be used as boiler fuel in factories, farms, and greenhouses. There is also significant demand for biomass pellets in some export markets.

3. Large Profit Margin: The equipment pays for itself within 3-5 months, significantly increasing the added value compared to directly recycling dry wood. 

4. Highly intelligent equipment: Nowadays, some advanced pellet machines support PLC intelligent control and have the function of starting the entire line with one button. They have a high degree of automation and can generally be operated by two people. The difficulty and cost of human management are relatively low.

1.Environmentally friendly features

（1）Low pollution emissions: The sulfur and phosphorus content during combustion is extremely low, and the concentration of SO₂ and NOx in the flue gas is much lower than that of coal. It will not produce acid rain, and CO₂ emissions are zero (because plants absorb CO₂ during growth)

（2）Ash utilization: Ashes after combustion are rich in organic potassium and can be recycled as high-efficiency organic fertilizer 

 2.Economical 

（1）Wide range of raw materials: waste such as wood processing waste and crop straw can be used, and the production cost is lower than traditional fossil fuels.

（2）Substitution benefits: Replacing coal can save about 20% to 30% of fuel costs 

3.Wide range of application scenarios

（1）Industrial applications: Widely used in boiler heating, power generation and industrial production, such as textile factories, food factories, etc. 

（2）Civil heating and living energy: Wood pellets have high combustion efficiency, are easy to store and use, and are safe and hygienic.

（3）Biomass industrial boiler: As the main fuel for industrial boilers, it replaces coal, heavy oil and natural gas to solve environmental pollution problems.