Project Brief Introduction:

1.Product:Dried Wood Log Pellet Line

2.Capacity:14-15T/Hour

3.TONY Brand 14-15Ton /Hour Dried Wood Log Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill,TONY Pellet MachineTYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1800 kw

6.Need Area: About 1596 ㎡  L: 57M  W:28 M  H: 6.517M

Project Layout For Customer:

1. The working principle of dried wood log biomass pellet processing equipment

The working principle of dry wood biomass pellet fuel processing equipment is to convert dry wood waste (such as sawdust, shavings, wood scraps, etc.) into high-density, regularly shaped pellet fuel through a series of physical processing steps. The core relies on two major mechanisms: mechanical extrusion densification and natural bonding of lignin, without the addition of artificial adhesives.

2. Characteristics of dried wood log biomass pellet processing equipment

Strong adaptability of the industrial chain and a wide range of application scenarios

(1) Flexible production scale:The equipment can be configured with different production capacity models according to demand, ranging from small home workshops (less than 500kg per hour) to large industrial production lines (more than 10 tons per hour), to meet the needs of different investors.

Diverse product applications: The dry wood biomass pellets produced can not only be used as civilian heating and cooking fuel, but also in industrial boilers, power stations and other fields, replacing coal, natural gas and other energy sources, with stable market demand.

(2) Strong adaptability of raw materials, achieving efficient resource utilization:Wide range of raw material sources: It can process a variety of dry wood waste, including sawdust, shavings, scraps after wood processing, and forestry waste (such as branches, bark, etc.), and can be processed without complex pretreatment, effectively realizing "turning waste into treasure".

Clear requirements for raw material moisture content: Based on the characteristics of ""dry wood"", the equipment is more suitable for processing raw materials with low moisture content (usually 10%-15%), without the need for additional high-intensity drying (or only simple humidity adjustment), reducing energy consumption and processing costs.

3. Application scenarios of dried wood log biomass pellet processing equipment

Professional biomass pellet plants purchase dry wood waste (such as waste from wood processing plants and waste wood from building demolition), process it on a large scale through dry wood pellet equipment, and produce standardized pellet fuel (diameter 6-8mm, length 10-30mm), which is supplied to the following fields:

(1) Industrial heating:used for boiler heating in the textile, food, papermaking and other industries, replacing coal or oil, and meeting the environmental protection policy's requirements for ""low sulfur and low nitrogen"" emissions.

(2) Civil heating:In Europe, North America and other regions, biomass pellets are the mainstream fuel for home fireplaces and small heating stoves; some northern regions in China are also promoting ""coal to biomass"". Dry wood pellets have become an important choice for civil heating because of their clean combustion (ash content ≤3%) and easy storage.

(3) Power generation:Large biomass power plants purchase a large amount of pellet fuel, generate electricity through dedicated combustion equipment, achieve renewable energy grid connection, and enjoy national new energy subsidy policies.

TONY Brand 14-15Ton/Hour Dried Wood Log Pellet Manufacturing Plant can take dried wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with dried wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 14-15Ton/Hour

2. Raw materials: Dried wood logs , branches, small - diameter logs, twigs, etc.

3. Moisture: Dried type, about 10-15%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Dried Wood Log Pellet Production Line

2. Raw Material: All kinds of dried wood log

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 14-15tons per hour

5. Process: Crushing Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1400-700-250KW, Effective Hammer Mill-TFD85*220-220KW, TONY Pellet Machine TYJ760-Ⅲ-185KW, Pellet Cooler, Ton Packing Machine and Belt Conveyors

 

How to use the TONY pellet production line to make pellets from dried wood log?

The process mainly includes the following steps and equipment:

1. Use TONY comprehensive chipper to cut dried wood log with a diameter of less than 35cm into wood chips 25 - 55 mm in length.

2. Use TONY effective hammer mill to crush the 25-55 mm wood chips into 8-14 mm sawdust.

3. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm.

4. Use TONY galvanized cooler to cool the pellets from 80-90°C to 20-30°C.

5. Use TONY ton packing machine to pack the pellets into bags, each weighing 1 ton.

For more detailed information and quotations, you can contact TONY.

TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality.

Main Machine List
NO Name Model QTY Brand
1 Comprehensive Chipper TPC1400-700 1 TONY
2 Effective Hammer Mill TFD85*220 2 TONY
3 Pellet Machine TYJ760-III-185 5 TONY
4 Galvanized Pellets Cooler TCN-10 1 TONY
5 Ton Packing Machine TBD 1 TONY
6 All Belt Conveyor TSP Series 7 TONY
7 EL.Cabinets TDD 10 TONY

 

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
     
Comprehensive Chipper  Effective Hammer Mill  Double Screw Cycling Silo

1.To Grind Wood Logs φ ≤35cm Into25-55mm Wood Chips.   

2.Model: TPC1400-700-250KW With 6 Blades*1set   

3.Capacity:14-20Ton/Hour.

1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust.

2.Model: TFD85*220-220KW*2sets

3.Capacity: 7-8Ton/Hour/Set

1.To Stroage Sawdust Before Pellet Machine;

Adjust The Speed Of Sawdust Entering The Pellet Machine

2.Model: TLC-15*1 set

3.Capacity:14-15Ton/Hour/Set

Vertical Ring Die Sawdust Pellet Machine  Galvanized Pellets Cooler  Ton Packing Machine

1.To Press Dry Sawdust Into 6-8mm Biomass Pellets

2.Model: TYJ760-III-185KW*5sets

3.Capacity:2.8-3.3Ton/Hour/Set

4.New 304SS Type

1.To Cool Pellets From 80-90℃ Into 20-30℃

2.Model: TCN-10*1set

3.Capacity:14-15Ton/Hour

1.To Pack Pellets Into 15-50Kg/Bags.

2.Model: TBD*1 set

3.Capacity: 14-15Ton/Hour

 

1. Wood Chipping Process:

A.This process is mainly used to grind the wood logs whose diamater is under 35cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand TPC1400-700 model with 6 flying blades type

C.Capacity:14-15Ton/Hour. 

Main Parts:

(1)TONY's  Comprehensive  Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:14-15Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220KW*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5) Electrical Cabinets.

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:14-15Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-185KW*5sets

D.Double screw cycling silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.1 set of TONY galvanized cooler separator with capacity 14-15ton/hour                                                      

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.1 set of TONY ton packing machine

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

For investors, it is better to give priority to regions with abundant raw materials and strong policy support. By locking in raw material supply, improving production capacity utilization and expanding high-end markets (such as exports and civilian use), the return cycle can be further shortened and rapid profits can be achieved.

Wood Pellet Processing Investment Costs

1.Equipment Investment:

Equipment investment varies significantly depending on the project scale and equipment selected. A small semi-automatic production line may cost only tens to hundreds of thousands of yuan, while a large fully automated production line can cost millions or even more.

2.Plant and Site Costs:

You need to select an appropriate plant and site based on your production scale. Rental or construction costs vary by region.

Raw Material Procurement and Transportation Costs: Raw material costs are affected by factors such as region, season, and raw material type, while transportation costs are related to the raw material sourcing radius and product sales range.

3.Environmental and Other Expenses:

These include the investment and operating costs of environmental protection equipment, utilities, and employee salaries.

1. Renewable                                                                                                                                                                                                                       

Made from agricultural and forestry waste (such as sawdust, straw, and rice husks), it is widely available and sustainable, reducing dependence on fossil fuels.

2. Environmentally Friendly and Low-Carbon                                                                                                                                                                                

Combustion produces near-zero carbon dioxide emissions (the same amount of CO₂ is already absorbed by the plant during growth), and sulfur and nitrogen oxide emissions are significantly lower than coal, meeting clean energy standards.

3. High Energy Density                                                                                                                                                                                                                                             

Through a compression process, it boasts a compact size and high density (calorific value approximately 3500-4500 kcal/kg), making it easy to store and transport.

4. High Combustion Efficiency                                                                                                                                                                                                         

The pellets have a regular shape and low moisture content (<10%), ensuring complete combustion with a thermal efficiency exceeding 80% and minimal ash.

5. Flexible Application                                                                                                                                                                                                                  

Suitable for home heating, industrial boilers, power generation, and other applications, it is compatible with dedicated combustion equipment or converted coal-fired facilities.

6. Economical                                                                                                                                                                                                                                 

The raw material cost is low, and government subsidies are often provided, resulting in a long-term cost advantage over traditional fuels.

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