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Project Brief Introduction:

1.Product:Dried Wood Chips Pellet Line

2.Capacity: 10.5-12T/Hour

3.TONY Brand 10.5-12Ton /Hour Dried Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill,TONY Pellet Machine TYJ860-Ⅲ-250KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1340 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

原材料图+颗粒机图片

1.The working principle of dried wood chips biomass pellet processing equipment

(1)Core forming mechanism: The equipment forms the material through the rotation and extrusion of the roller and the die. After pre-treatment, the dry wood chips enter the pelletizer and form a ring-shaped material layer under the action of centrifugal force. The material is extruded through the die hole under pressure without adding adhesives. The wood fiber's own softening properties are used to complete the bonding. 

(2)Advantages of dry material processing: Some equipment supports the "dry in, dry out" mode. The moisture content of dry wood chips usually meets the processing standard of 10%-15%. The drying step can be omitted, reducing energy consumption and process complexity.

2.Characteristics of dried wood chips biomass pellet processing equipment

(1)Strong adaptability to raw materials: Precisely matches the physical properties of dry wood chips

Dry wood chips (such as pine, fir, and miscellaneous wood chips) have the characteristics of "low density, easy crushing, and stable lignin content". The equipment is specially adapted to this type of raw materials through structural design. The core features include:

The pretreatment module is highly targeted and has a high tolerance for impurities

(2)Stable molding performance: Ensure that the density and hardness of the pellets meet the standards

The core goal of dry wood chip processing is to produce "high-density, high-hardness" biomass pellets (density ≥1.1g/cm³, compressive strength ≥150N). The equipment achieves this goal through key structural design.

(3)Convenient operation and maintenance: Reduce production thresholds and operation and maintenance costs

Whether it is used in large-scale industrial production or small workshops, the equipment focuses on "easy operation and easy maintenance"

(4)Environmental protection and energy saving: Meet the needs of green production

The processing of biomass pellets from dry wood chips itself belongs to "resource utilization" (converting agricultural and forestry waste into clean energy), and the equipment design is also centered on "low pollution and low energy consumption" Expand

(5)Wide adaptability to application scenarios: taking into account the needs of different scales

Depending on the production scale (family use, small workshops, industrial-grade production), the equipment can be divided into different types to meet diverse needs

3.Application scenarios of dried wood chips biomass pellet processing equipment

(1)Biomass energy field

As a clean fuel: The processed wood pellets have high calorific value and high combustion efficiency, and their sulfur, ash and nitrogen content are much lower than fossil fuels such as coal and oil. They can be directly used for fireplaces and boiler heating, or as fuel for biomass power plants, achieving energy substitution and emission reduction goals.

Energy conversion advantages: Compared with traditional fuels, wood pellets are smokeless and odorless when burned, with low pollutant emissions, which meets the needs of modern green energy, especially in Europe and America where the demand for biomass energy is relatively high.

(2)Animal feed field

Feed pellet production: Wood pellets processed by wood pellet machines can be used as high-quality feed for poultry and livestock breeding, improving feed utilization and animal production efficiency. Some equipment is specially designed for feed pellets to meet the process requirements of feed processing.

(3)Environmental protection and resource recycling field

Wood waste processing: The equipment uses wood chips, sawdust, branches and other wood processing waste as raw materials, converting waste that might have been discarded into high-value pellet products, realizing resource recycling and reducing environmental pollution.

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TONY Brand 10.5-12Ton/Hour Dried Wood Chips Pellet Manufacturing Plant can take dried wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 10.5-12Ton/Hour

2. Raw materials: Dried wood chips

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production.Where waste wood chip resources are advantageous.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Wood Chips Pellet Production Line

2. Raw Material: All kinds of dried wood chips

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 10.5-12 tons per hour

5. Process: Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD75*160-160KW, TONY Pellet Machine TYJ860-Ⅲ-250KW, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

三维图

三维图

三维图

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高效粉碎机

带锯末图

1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:10.5-12Ton/Hour. 

C.TONY brand effective hammer mill TFD75*160-160KW*2sets

Main Parts:

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:10.5-12 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-250KW*3sets

D.Double screw cycling silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:10.5-12Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

4.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.Capacity:10.5-12Ton/Hour.

C.TONY brand ton packing machine*1set  

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 干木片+颗粒 颗粒机

The market demand for wood chip pellets is diverse.Core markets include:

1.Biomass Energy Market: Replacing fossil fuels, driven by policy.

Biomass power plants and industrial boilers (in the textile, food, and chemical industries) require large quantities of pellet fuel. Wood pellets have a calorific value of 4200-4500 kcal/kg and are 50% cheaper than natural gas and 30% cheaper than coal (especially in coal-free zones), making them the cost-effective choice for power plants and boiler users.

Wood pellets can be used directly in pellet stoves for rural heating, greenhouses, and agricultural product drying (grain, fruits, and vegetables), requiring no complex modifications and enjoying high user acceptance. 

2.Agricultural Recycling Market: Facilitating the "farming-livestock cycle."

After crushing, wood pellets can be used as a roughage carrier for cattle and sheep (mixed with silage to improve feed palatability) or as a base for organic fertilizer (absorbing moisture from livestock and poultry manure, adjusting the carbon-nitrogen ratio, and complying with the "manure resource utilization" policy).

Agricultural parks, such as orchards and tea plantations, can process pruned wet branches into pellets for use in park heating and fruit drying, achieving "in-park waste recycling."

3.Solid Waste Management Market: Replacing "landfill/incineration," driven by environmental protection needs.

The wet wood portion of urban renovation waste and garden waste is traditionally disposed of by landfill (occupying land) or incineration (generating dioxins). However, wet wood pellet projects can convert this waste into clean energy.

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木片图 颗粒图

Wood pellets have a wider range of applications than traditional loose wood chips, meeting energy needs across various sectors: industrial, residential, and power generation.

1.Industrial:

As a fuel for industrial boilers (e.g., in the food processing, textile, and chemical industries), they replace coal and natural gas, reducing energy costs. Some high-purity pellets can also be used in biomass gasification power generation and heating projects.

2.Residential:

Suitable for home biomass fireplaces and heating stoves for winter heating. They burn odorlessly and produce minimal smoke, making them cleaner than coal and more economical than electricity (especially in rural areas of northern China, where they are widely used under the "coal to biomass" policy).

3.Power generation:

Large-scale biomass power plants use wood pellets as their core fuel, directly burning them to generate electricity and connect them to the grid. They are an important supplement to renewable energy generation (e.g., some power plants in Europe and China have already implemented them on a large scale).

4.Other applications:

Wood pellets can also be used as animal bedding (water absorption and deodorization), as an auxiliary material for organic fertilizer fermentation, and as a filler in new building materials (such as lightweight insulation), expanding their non-energy applications.

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绿色地球+原材料+颗粒图

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展会图