1.图片

Project Brief Introduction:

1.Product:Dried Wood Chips Pellet Line

2.Capacity: 9-10.5T/Hour

3.TONY Brand 9-10.5Ton /Hour Dried Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill,TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1090 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

原材料图+颗粒机图片

1.The working principle of dried wood chips biomass pellet processing equipment

Biomass pellets are a clean and environmentally friendly new energy source. The core of their production is to convert dry wood chips into high-density columnar pellets through specialized equipment. The entire processing process involves three core steps: raw material pretreatment, extrusion molding, and cooling and screening. It involves the coordinated operation of multiple specialized equipment. The principles and performance of each step directly determine the quality and production efficiency of the finished pellets.

2.Characteristics of dried wood chips biomass pellet processing equipment

(1)Strong adaptability to raw materials:

It can process a variety of biomass raw materials such as dry wood chips, sawdust, straw, etc., without the need to add additional binders, and can be formed by utilizing the natural softening characteristics of lignin under high temperature and high pressure.

(2)High-efficiency and energy-saving design:

It adopts ring die extrusion technology to reduce energy consumption; it is equipped with an automatic lubrication system and variable frequency speed regulation function to optimize production efficiency.

(3)Excellent pellet quality:

The density of the formed pellets is greater than 1.1g/cm³, with high calorific value and complete combustion. The moisture content can be controlled at 15%-18%, which is convenient for storage and transportation and suitable for industrial boilers, power generation and other scenarios. 

(4)Automation and safety:

It integrates complete sets of equipment such as crushing, conveying, and granulation. Some models support PLC control; it is equipped with overload protection, metal impurity filtering and other devices to reduce the failure rate

3.Application scenarios of dried wood chips biomass pellet processing equipment

The equipment for processing dry wood chips into biomass pellets has a wide range of applications, covering energy production, industrial processing, residential life and other fields. Its application scenarios are closely related to the characteristics of the processed biomass pellet fuel. 

(1)Application in the field of energy production

Biomass power generation: The processed biomass pellets can be used as fuel for biomass power plants and converted into electricity through combustion to realize the utilization of renewable energy.

Industrial boiler fuel: In enterprise production, biomass pellets can replace traditional coal for boiler combustion, provide heat energy for production and reduce pollutant emissions. 

(2)Application in the field of industrial processing

Pretreatment of raw materials for board production: Dry wood chips are processed into sawdust and wood chips, which can be used as raw materials for the production of particleboard, fiberboard, plywood and other boards, giving full play to the value of wood itself.

Auxiliary processing for furniture manufacturing: Dry wood chips are crushed into wood chips suitable for making furniture, and further processed by cutting, grinding and other processes to make various parts of furniture. 

(3)Application in the field of residential life

Heating for residents: Biomass pellet fuel has a long burning time and high calorific value. It can be used in fireplaces, heating equipment, etc. in residents' homes to meet winter heating needs.

Household appliance fuel: Some household biomass fuel appliances use biomass pellets as fuel to provide hot water or heating for daily use.

(4)Application in agriculture and environmental protection

Agricultural waste resource utilization: Related equipment can also process agricultural waste such as crop straw. The processed biomass pellets realize the recycling of agricultural resources and meet environmental protection requirements.

Environmentally friendly energy substitution: Under the current resource and environmental situation, biomass pellet fuel is an environmentally friendly energy source. The application of its processing equipment can help reduce dependence on traditional fossil energy and alleviate environmental problems such as smog.

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TONY Brand 9-10.5Ton/Hour Dried Wood Chips Pellet Manufacturing Plant can take dried wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 9-10.5Ton/Hour

2. Raw materials: Dried wood chips

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production.Where waste wood chip resources are advantageous.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Dried Wood Chips Pellet Production Line

2. Raw Material: All kinds of dried wood chips

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 9-10.5 tons per hour

5. Process: Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD75*132-132KW,  TONY Pellet Machine TYJ860-Ⅲ-220KW, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图2

5.图片

原材料+颗粒图

颗粒+机器图

三维图

三维图

三维图

5.1图片

高效粉碎机

带锯末图

1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:9-10.5Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132KW*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:9-10.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220KW*3sets

D.Double screw cycling silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:9-10.5Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler separator*1set

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.4图片

双胞包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50Kg/Bags. 

B.Capacity:9-10.5Ton/Hour.  

C.TONY brand double packing machine*1set

Main Parts: 

(1)TONY's Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

客户生产线案例图

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图 干木片+颗粒 颗粒机

Significance of the Dry Wood Chip Processing Biomass Pellets Project

1.Environmental Protection

As a clean energy source, biomass pellets offer the advantages of high calorific value and low pollution. They can significantly reduce the use of traditional fossil fuels, lower greenhouse gas and other pollutant emissions, and contribute to improved air quality and environmental protection.

2.Resource Recycling

Biomass pellets utilize agricultural and forestry waste, achieving resource recycling and reducing the negative impact of waste on the environment. They also provide an effective solution for waste management.

3.Energy Security

As a renewable energy source, biomass pellets can alleviate dependence on traditional energy sources such as oil and coal, improve energy security, and safeguard national energy security.

4.Economic Development

The development of the biomass pellet industry can drive the development of related industrial chains, create employment opportunities, and promote economic growth. Particularly in rural areas, the production and sale of biomass pellets can increase farmers' incomes and boost rural economic development.

5.Technological Innovation

The production process of biomass pellets involves a variety of technologies and equipment, such as hammer mills and biomass pellet machines. The development and application of these equipment and technologies promote technological innovation and industrial upgrading.

6.Social Benefits

The use of biomass pellets can provide a stable source of heat for homes and businesses, especially in remote areas with insufficient energy supply. As an alternative energy source, biomass pellets can improve residents' living conditions.

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木片图 颗粒图

Biomass pellets (i.e., wood pellets) processed from wood chips are a clean, renewable biomass energy product. Their energy advantages are primarily reflected in their high calorific value, easy combustion, and strong stability.

1.High density + high calorific value, high energy efficiency

After compression and pelletization, wood chips are significantly reduced in volume (density can reach 1.1-1.3 tons/m³, 4-5 times that of loose wood chips), while their energy density per unit volume is significantly increased (lower calorific value is approximately 4200-4800 kcal/kg, close to that of medium-quality coal). Heat release is concentrated during combustion, resulting in a thermal efficiency 30%-50% higher than directly burning loose wood chips. This makes them suitable for applications with stable heat demand (such as industrial boilers and biomass power generation). 

2.Complete combustion and low pollutant emissions.

Wood pellets have a uniform structure and controllable moisture content (dried to 10%-15% during processing). They are not prone to charring during combustion and contain no harmful elements such as sulfur and phosphorus. Exhaust emissions of sulfur dioxide and nitrogen oxides after combustion are extremely low (far lower than those from coal combustion). Dust emissions can also be reduced to meet environmental standards with simple treatment.

3.Convenient storage and transportation, strong stability.

The pellets have a regular shape (mostly cylindrical, 6-10mm in diameter and 10-30mm in length) and good fluidity. They can be transported in bags or bulk, requiring only one-fifth the storage space of loose wood chips. Furthermore, the pellets have a low moisture content and are resistant to mold and mildew. They can be stored for 6-12 months, eliminating the need to worry about raw material deterioration.

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绿色地球+原材料+颗粒图

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公司服务图