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Project Brief Introduction:

1.Product:Dried Wood Chips Pellet Line

2.Capacity: 7.5-9T/Hour

3.TONY Brand 7.5-9 Ton /Hour Dried Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill,TONY Pellet Machine TYJ760-III-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 900 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of dried wood chips biomass pellet processing equipment

The dry wood chip pellet processing equipment works by compressing the material into a compacted shape through the extrusion force between the die and rollers and the friction of the die holes. During this process, no additives or binders are required. This equipment effectively converts biomass materials such as dry wood chips into high-density pellet fuel. These pellets can be used in biomass power generation, boilers, fireplaces, and other applications, achieving resource reuse and environmental benefits.

2. Characteristics of dried wood chips biomass pellet processing equipment

(1)The motor shaft is directly connected to the gear shaft, which provides stronger power transmission, greater torque resistance, greater stability and lower maintenance rate.

(2)The bearing chamber has been modified, the sealing method has been changed, and the forged and tempered wear-resistant materials have been used to prevent dust from falling into the bearing chamber.

(3)The gearbox body is larger, the gears are larger, the output is higher, and the power consumption is lower. 

(4)The bearings are made of genuine heavy-duty Ha shafts, which have a longer bearing life and a lower maintenance rate for the entire machine.

(5)The ring die is vertical and double layered, with dual use of upper and lower layers, improving utilization, reducing costs, and increasing efficiency.

(6)The pressure wheel rotates, the material is centrifuged, and the surrounding material is evenly distributed.

(7)Efficient and energy-saving, automatic timed oil lubrication, ensuring sufficient lubrication of bearings and safer and more reliable operation.

(8)High pressure filtration, clean and smooth independent frequency conversion device, ensuring the yield of pellets.

3. Application scenarios of dried wood chips biomass pellet processing equipment

The equipment for processing dry wood chips into biomass pellets has a wide range of applications, covering energy production, industrial processing, residential life and other fields. Its application scenarios are closely related to the characteristics of the processed biomass pellet fuel. 

(1) Application in the field of energy production Biomass power generation: The processed biomass pellets can be used as fuel for biomass power plants and converted into electricity through combustion to realize the utilization of renewable energy. Industrial boiler fuel: In enterprise production, biomass pellets can replace traditional coal for boiler combustion, provide heat energy for production and reduce pollutant emissions. 

(2) Application in the field of industrial processing Pretreatment of raw materials for board production: Dry wood chips are processed into sawdust and wood chips, which can be used as raw materials for the production of particleboard, fiberboard, plywood and other boards, giving full play to the value of wood itself. Auxiliary processing for furniture manufacturing: Dry wood chips are crushed into wood chips suitable for making furniture, and further processed by cutting, grinding and other processes to make various parts of furniture. 

(3) Application in the field of residential life Heating for residents: Biomass pellet fuel has a long burning time and high calorific value. It can be used in fireplaces, heating equipment, etc. in residents' homes to meet winter heating needs. Household appliance fuel: Some household biomass fuel appliances use biomass pellets as fuel to provide hot water or heating for daily use.

(4) Application in agriculture and environmental protection：Agricultural waste resource utilization: Related equipment can also process agricultural waste such as crop straw. The processed biomass pellets realize the recycling ofagricultural resources and meet environmental protection requirements.Environmentally friendly energy substitution: Under the current resource and environmental situation, biomass pellet fuel is an environmentally friendly energy source. The application of its processing equipment can help reduce dependence on traditional fossil energy and alleviate environmental problems such as smog.

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TONY Brand 7.5-9 Ton/Hour Dried Wood Chips Pellet Manufacturing Plant can take dried wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, dried wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 7.5-9 Ton/Hour

2. Raw materials: Dried wood chips

3. Moisture: Dry type, about 10-15%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production.Where waste wood chip resources are advantageous.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Dried Wood Chips Pellet Production Line

2. Raw Material: All kinds of dried wood chips

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 7.5-9 tons per hour

5. Process: Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD95*280-280kw,  TONY Pellet Machine TYJ760-Ⅲ-160kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:7.5-9Ton/Hour. 

C.TONY brand effective hammer mill TFD95*280-280KW*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:7.5-9 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-160KW*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:7.5-9Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:7.5-9 Ton/Hour.  

C.TONY brand double packing machine*1set

Main Parts: 

(1)TONY's Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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Biomass pellets are environmentally friendly solid fuels made from biomass raw materials such as crop straw, forestry waste, sawdust, and rice husks. These raw materials are compressed and molded in specialized equipment to form pellets with a specific shape, density, and calorific value. Biomass resources are abundant and renewable; as long as plants grow, there is a continuous supply of raw materials, such as the large amounts of crop straw and forestry waste produced annually. In the context of energy restructuring, biomass pellets can serve as an effective energy alternative for applications in heating, power generation, and other sectors, alleviating energy shortages.

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1.Environmental protection:

Wood pellet fuel has the characteristics of low carbon and low sulfur. Compared with coal, carbon dioxide emissions are reduced by 97.91%, sulfur dioxide emissions are reduced by 99.15%, and nitrogen dioxide emissions are reduced by 72.09%. Therefore, the emissions of biomass pellet fuel are almost zero compared to the high pollution emissions of coal.

2.Renewable raw materials:

The main raw materials of wood pellet fuel are agricultural and forestry waste, such as branches, sawdust, straw, etc. These raw materials are not only cheap, but also renewable resources, which helps to achieve sustainable development.

3.High calorific value:

The calorific value of biomass pellet fuel reaches 3600-4200 kcal/kg. Using a special biomass heating furnace, the thermal efficiency can reach over 85%.

4.Cost-effectiveness:

The cost of wood pellet fuel is relatively low and the operating cost is not high. In addition, due to its environmental protection characteristics, it is supported by national policies, which also helps to reduce its use cost.

5.Wide range of applications:

Wood pellet fuel can be used in many occasions, such as home heating, cooking, hot water supply and biomass power plants, etc.

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