1.图片

Project Brief Introduction:

1.Product:Wet Straw Pellet Line

2.Capacity:6-7.5 T/Hour

3.TONY Brand 6-7.5  Ton /Hour Wet Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1100 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of  wet straw biomass pellet processing equipment

(1) Feed: The pre-treated straw raw materials are conveyed to the feed inlet of the pellet nachine and uniformly sent into the pellet nachine chamber by the feeder.

(2) High-pressure extrusion: The pressure rollers in the granulation chamber will tightly press the materials onto the ring or flat molds with mold holes (usually with diameters of 6-12mm), and the materials are squeezed into the mold holes under the action of huge pressure (usually 30-100 MPa).

(3) Cutting and shaping: After the materials are extruded from the mold holes, they form continuous cylindrical strips, which are then cut into particles of the set length by the high-speed rotating cutter, and finally cooled and transported through the cooling conveying system to complete the finished product.

2. Characteristics of  wet straw biomass pellet processing equipment

(1) Strong pre-treatment capability: Specifically addressing the "wet straw" problem

The pre-treatment system of the equipment has been specially designed to efficiently process wet straw with high moisture content and high fiber content. This is the most fundamental difference from ordinary dry material granulation equipment.

(2) Stable molding design: Ensuring particle quality and production efficiency

Due to the characteristics of wet straw being prone to loosening and difficult to bond, the equipment has made multiple optimizations in the molding process to ensure stable particle quality and reduced brittleness.

(3) Environmental protection and energy conservation: Meeting green production requirements

The equipment is designed to minimize pollution and energy consumption, aligning with current environmental protection policies and sustainable development concepts.

(4) High adaptability and flexibility: Meeting diverse needs

The equipment can be adjusted according to the type of raw materials and production scale, and is suitable for different production scenarios of users.

3. Application scenarios of  wet straw biomass pellet processing equipment

(1) Agriculture: On-site processing by farmers/cooperatives

This is the most basic application scenario for the equipment. Its core purpose is to solve farmers' own straw processing problems and generate additional income.

(2) Industry: Fuel self-sufficiency/supply scenario for enterprises

Industrial enterprises use the equipment for their own fuel replenishment or external supply, which is one of the core profit scenarios for the equipment application.

(3) Energy services: Regional clean heating/power supply scenario

With policies promoting clean energy, the equipment is also used in regional energy service projects.

2.图片

TONY Brand 6-7.5  TPH Wet Straw Line can process wet straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 6-7.5 Ton/Hour

2. Raw materials: Wet straw, including wet corn straw, wet wheat straw, wet cotton straw, wet flax straw, wet beet straw and other agricultural straw

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

3.图片

原材料--成品图

1. Project Name: Wet Straw Production Line

2. Raw Material: Bales of  Wet Straw

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 6-7.5 TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-90kw, Effective Hammer Mill- TFD85*250-250kw, Rotary Drum Dryer-2.2*24m ,TONY Pellet Machine-TYJ551-III-132kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

旋切机图  带原材料-成品图

1.Grinding Process

A.The process is mainly used to grind wet straw within 1.8m in diameter into wet straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-90kw models *2sets

C.Capacity:3-4Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机带锯末图

2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm wet straw pieces into 8-14mm wet straw dust.

B.TONY brand effective hammer mill TFD85*250-250kw *1set.

C.Capacity: 6-7.5 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

烘干机图片

3.Drying Process: 

A.This process is mainly used to dry the straw dust from 30-35% to 10-15%.  B.Capacity: 6-7.5 Ton/Hour. 

C.TONY use 1set of 2.2*24m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-132kw *3sets

C. Capacity:2-2.5Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:6-7.5 Ton/Hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.6图片

双胞包装机

6. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand double packing machine* 1set.

C.Capacity:6-7.5 Ton/Hour.

Main Parts: 

(1)TONY's New Double Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 秸秆捆+颗粒 颗粒机

The raw material section of the project for processing wet straw into biomass pellets - raw material recovery, ensuring stable supply

1. Recovery scope: centered around the processing plant, covering farmlands within a 10-30 kilometer radius. This avoids water loss and cost increase caused by long-distance transportation of wet straw.

2. Cooperation model: Sign long-term purchase agreements with farmers and planting cooperatives, clearly defining purchase prices and on-site recovery services. Alternatively, hire local personnel to harvest and transport the raw materials, ensuring sufficient supply during peak seasons (such as autumn harvest and summer harvest).

3. Storage and pre-treatment: Set up temporary raw material storage areas in the factory area, equipped with rain shelters to prevent wet straw from getting wet and moldy; it can be initially cut into 10-20 cm sections for easier subsequent crushing, reducing processing time.

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秸秆图加颗粒图

The core attributes of straw biomass pellets: Why they can replace traditional fuels

Its physical and combustion characteristics determine its advantages for use, which are distinct from loose straw and fossil fuels.

1. Physical properties: High density, easy storage and transportation

The density can reach 1.1-1.3g/cm³, which is 15-20 times that of loose straw (0.05-0.08g/cm³), significantly reducing the volume. The same warehouse can store more fuel, and the storage cost is reduced by more than 80%.

The particle shape is regular (diameter 6-12mm, length 5-20mm), without dust scattering, and can be transported by ordinary trucks, with transportation efficiency increased by 3-5 times compared to loose straw, and transportation cost reduced by 60%.

2. Combustion properties: High efficiency, low pollution

The combustion efficiency is over 85%, much higher than loose straw (about 50%), and the temperature during combustion is stable, suitable for industrial boilers, drying, etc. that require high temperature.

3. Low pollutant emissions: Sulfur dioxide emissions are only 1/10 of coal, nitrogen oxide emissions are 50% lower than coal, and carbon dioxide is "carbon cycle" emission (straw grows and absorbs CO₂, releases CO₂ during combustion), in line with "dual carbon" requirements.

4. Raw material characteristics: Wide source, low cost

The raw materials are agricultural wastes such as corn stalks, wheat stalks, and rice stalks, with wide sources and low prices. The raw material cost is much lower than coal and natural gas.

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绿色地球+原材料+颗粒图

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11.图片

公司介绍图