1.图片

Project Brief Introduction:

1.Product:Wet Straw Pellet Line

2.Capacity:6-7 T/Hour

3.TONY Brand 6-7  Ton /Hour Wet Straw Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1100 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of  wet straw biomass pellet processing equipment

(1) Pre-treatment: Grinding and Drying, Solving the "Wet" Problem

This step is to prepare for the subsequent molding process. The core is to reduce the moisture content of the straw and decrease its physical size.

Grinding: Break down the straw (such as corn stalks, wheat stalks) into fine fibrous materials. The finer the materials, the easier they will be to form after compression, and the higher the particle density.

Drying: Using a hot air dryer or a drum dryer, reduce the moisture content of the wet straw from the initial 30% to 10-15%. Excessive moisture will cause the particles to become loose and prone to breakage, while too little moisture will increase the energy consumption for compression. This range is the optimal moisture content for molding.

(2) Molding: High-pressure Compression, Achieving "Granulation"

This is the core part of the equipment. Through mechanical high-pressure, the loose materials are compressed into fixed-shaped particles.

2. Characteristics of  wet straw biomass pellet processing equipment

(1) High-efficiency crushing: The combination of high-speed rotating blades and screens can quickly and effectively crush straw into the required fine particles, thereby improving biomass utilization. 

(2) Versatility: Not only suitable for straw, but also can process other biomass materials such as wood chips, peanut shells, rice husks, etc. This versatility makes it widely used in agriculture, energy and environmental protection industries. 

(3) High energy efficiency: Advanced power systems and energy-saving technologies are usually used to improve energy utilization efficiency, reduce energy consumption, and thus save operating costs. 

(4) High crushing uniformity: It can achieve uniform and fine crushing of biomass straw, making it easier to carry out subsequent fermentation, pressing or processing. 

(5) Automatic control: Many biomass straw crusher equipment is equipped with advanced automatic control systems, which can achieve intelligent operation, easy operation, and improve work efficiency. 

(6) Special materials and processes: The main load-bearing components are made of high-alloy wear-resistant materials, and the life of wearing parts is twice that of similar products.

3. Application scenarios of  wet straw biomass pellet processing equipment

(1) Energy scenarios: Industrial boiler fuel, residential heating, biomass power generation, agricultural drying, suitable for applications from households to power plants, with a large customer base.

(2) Farming scenarios: Basic feed for ruminants such as cattle and sheep, with customized formulas suitable for calves, fattening cattle, dairy cows, and other stages, replacing silage and solving the problem of fresh grass shortage in winter.

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TONY Brand 6-7  TPH Wet Straw Line can process wet straw and various biomass materials related to agricultural waste into biomass pellets. Straw processing into biomass pellets has a wide range of uses .As fuel: straw pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: Straw pellets processed by straw pellet machining can be used as feed for livestock. This method can make full use of crop straw, reduce feed costs, and also help solve the problem of straw disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 6-7 Ton/Hour

2. Raw materials: Wet straw, including wet corn straw, wet wheat straw, wet cotton straw, wet flax straw, wet beet straw and other agricultural straw

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet straw and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

3.图片

原材料--成品图

1. Project Name: Wet Straw Production Line

2. Raw Material: Bales of  Wet Straw

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 6-7 TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-90kw, Effective Hammer Mill- TFD85*250-250kw, Rotary Drum Dryer-2.2*24m ,TONY Pellet Machine-TYJ551-III-132kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

旋切机图  带原材料-成品图

1.Grinding Process

A.The process is mainly used to grind wet straw within 1.8m in diameter into wet straw pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of straw with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-90kw models *2sets

C.Capacity:3-4Ton/Hour/Set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机带锯末图

2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm wet straw pieces into 8-14mm wet straw dust.

B.TONY brand effective hammer mill TFD85*250-250kw *1set.

C.Capacity: 6-7 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

烘干机图片

3.Drying Process: 

A.This process is mainly used to dry the straw dust from 30-35% to 10-15%.  B.Capacity: 6-7 Ton/Hour. 

C.TONY use 1set of 2.2*24m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-132kw *3sets

C. Capacity:2-2.5Ton/Hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:6-7 Ton/Hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.6图片

双胞包装机

6. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand double packing machine* 1set.

C.Capacity:6-7 Ton/Hour.

Main Parts: 

(1)TONY's New Double Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

客户生产案例图

7.图片

图 秸秆捆+颗粒 颗粒机

The project of processing wet straw into biomass pellets focuses on establishing a "raw material recovery - processing production - fuel sales" industrial chain by addressing the issue of difficult storage and high transportation costs of wet straw. By solving the problems of difficult storage and high transportation costs of wet straw, this project aims to achieve the dual goals of resource utilization and commercial profitability of agricultural waste.

This project direction has great prospects. It not only aligns with environmental protection policies but also can revitalize idle rural resources and clarify the core elements of the project, helping you to proceed with the implementation more securely.

Core advantages of the project: Why choose the processing of wet straw

The wet straw processing project is more competitive in terms of raw material acquisition and regional adaptability, which is its core appeal.

1. Easy raw material acquisition and low cost: Directly purchase wet straw that has just been harvested in the fields, without waiting for natural drying. Farmers do not need to bear the drying cost, and their willingness is higher. The purchase price of raw materials is usually 20%-30% lower than that of dry straw; at the same time, the factory can be set up nearby, reducing the distance of raw material transportation (the transportation cost of wet straw is high, and processing nearby can reduce transportation costs by more than 50%).

2. Strong policy adaptability: Directly solve the problem of pollution caused by straw burning, which belongs to the "straw utilization" project. It is easy to apply for equipment purchase subsidies, production subsidies or local special support funds, reducing the initial investment pressure.

3.Stable market demand: Processed pellet fuel can be sold to industrial boilers, biomass power plants, heating companies, etc. Especially in areas with strict environmental protection policies, there is a strong demand for clean fuel. The wet straw project can quickly respond to the local market and reduce the transportation cost of finished products.

8.图片

秸秆图加颗粒图

The core advantage of straw biomass pellet feed lies in its ability to transform low-value straw into a highly effective feed for ruminants (cattle and sheep) through nutritional optimization, improved physical form, and ease of use. This simultaneously addresses the three core requirements of reduced breeding costs, stable feed quality, and improved breeding efficiency.

1. Nutritional Advantage: Good palatability and balanced nutrition increase livestock and poultry feed intake and growth efficiency.

This is the core value that distinguishes pellet feed from traditional loose straw, directly addressing the issues of straw being "unpalatable and nutritionally poor."

2. Physical and Storage Advantage: Easy to store and transport, reducing losses and costs on the farm side.

The pellet form fundamentally addresses the challenges of traditional straw feed, namely, difficult storage and expensive transportation, significantly reducing back-end costs for farms.

3. Usage Advantage: Convenient operation and strong controllability reduce labor and management costs.

The simplified use of pellet feed significantly reduces farm labor and management complexity.

4. Economic and Resource Advantages: Low cost and resource recycling meet the aquaculture industry's need for cost reduction.

From raw material costs to resource utilization, pellet feed offers significant economic advantages, meeting the current aquaculture industry's core need for cost reduction and efficiency improvement.

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绿色地球+原材料+颗粒图

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公司介绍图