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原材料图+颗粒机图片

1. The working principle of wet coconut shell biomass pellet processing equipment

The equipment for processing wet coconut shells into biomass pellets is an integrated production line. Its core function is to transform coconut shell raw materials with a high moisture content (usually 30%-50%) into high-density biomass pellets that are easy to store and burn through physical extrusion and molding processes. Its working principle revolves around three core stages: "raw material pretreatment - extrusion molding - cooling and screening." Each equipment unit operates collaboratively, and the process is adapted to the high fiber and high moisture content characteristics of wet coconut shells.

2. Characteristics of wet coconut shell biomass pellet processing equipment

(1) Moisture-resistant and wear-resistant design: 

Parts in contact with materials are made of stainless steel or wear-resistant alloy steel. For example, the pellet mill pressure rollers use high-alloy materials to cope with corrosion and friction from wet materials.

(2) High-efficiency pelleting system: 

The vertical ring die structure distributes material evenly through centrifugal force. Combined with a double-layer die, it achieves "one machine does the work of two," with an hourly output of 0.8-5 tons/hour.

(3) Intelligent control and environmental protection: 

Equipped with sensors and a variable frequency feeding system, the drying process uses exhaust gas recovery technology to reduce energy consumption; pellet combustion emissions meet environmental standards (no black smoke, low sulfur).

3. Application scenarios of wet coconut shell biomass pellet processing equipment

(1) Residential Heating/Hot Water: 

Suitable for homes, small hotels, and guesthouses, providing heating or domestic hot water through biomass boilers. It is convenient to use and less expensive than natural gas.

(2) Industrial Auxiliary Energy:

Can be used as auxiliary fuel for small and medium-sized enterprises in food processing, wood drying, etc., replacing some raw coal or natural gas and reducing production energy costs.

(3) Biomass Power Generation:

Can be used as raw material for small biomass power plants, mixed with other straw and wood pellets for combustion, balancing fuel supply and power generation stability.

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TONY Brand 80-100 Ton/Hour Wet Coconut Shell Pellet Manufacturing Plant can take wet coconut shell into biomass pellets.Coconut shells have a high carbon content and high calorific value. When processed into pellets, they burn more completely, resulting in fewer pollutants. The raw material is widely available, representing waste recycling at a low cost. Processing coconut shells into biomass pellets is highly feasible and offers advantages in terms of environmental protection and resource reuse.

1. Capacity: 80-100 Ton/Hour

2. Raw materials: Wet Coconut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Those working in coconut-producing areas, such as coconut growers and coconut processing companies (e.g., coconut juice factories and coconut meat processing plants); biomass energy entrepreneurs; investors in agriculture/environmental protection; and individuals who can reliably obtain sufficient coconut shell raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Coconut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Coconut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 80-100 TPH

5. Process: Fine Crushing Process - Coconut Shell Dust Storage Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill-TFD1600-500kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-3.5*28m, TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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原材料+颗粒图

颗粒+机器图

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高效粉碎机

带锯末图

1.Coconut Shell Fine Crushing Process:

A.This process is mainly used to crush coconut shell into 8-14mm coconut shell dust.

B.Capacity:80-100 Ton/Hour. 

C.TONY brand effective hammer mill TFD1600-500kw *6sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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大型液压料仓

2.Coconut Shell Dust Storage Process:

A. This process is mainly used to storage the coconut shell dust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and coconut shells dust in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the coconut shell dust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the coconut shell dust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's New Large Hydraulic Storage Silo.

(2)With Screws Inside The Storage Bin To Prevent Coconut Shell Dust Blocked.

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烘干机

带锯末图

3.Coconut Shell Dust Drying Process:

A.This process is mainly used to dry the coconut shell dust from 40-55% to 10-15%.

B.Capacity:80-100Ton/Hour.

C.TONY use 6 sets of 3.5*28m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:80-100 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280KW*20sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:80-100 Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*6sets                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

6.Packing Process:

A.This process is mainly used to pack pellets into 1 ton/bags. 

B.Capacity:80-100 Ton/Hour. 

C.TONY brand ton packing machine*6 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿椰壳+颗粒 颗粒机

Core Conditions for the Successful Implementation of a Coconut Shell Biomass Pellet Processing Project

Three key prerequisites must be met before the project commences, directly impacting cost and efficiency.

1. Raw Material Supply: 

A stable source of wet coconut shells must be ensured within a 30-50 km radius, such as from coconut processing plants or coconut farmer cooperatives. Based on a production line with an hourly output of 1 ton, approximately 15 tons of raw materials (wet basis) are required daily, with an annual demand of no less than 5,000 tons.

2. Site and Policy: 

The site needs to be planned with a raw material storage area, a production area, and a finished product storage area, totaling approximately 5-10 acres, and must be far from residential areas (to avoid noise pollution). Environmental impact assessment filing and a business license are also required. In some areas, subsidies for the comprehensive utilization of agricultural waste can be applied for.

3. Funding and Technology: 

The equipment investment for a basic production line is approximately one million RMB. TONY pellet mill equipment manufacturers can be selected. Other costs include site rental, raw material procurement, and labor costs. Technically, core skills such as equipment maintenance and raw material moisture control are required, which can be addressed through training provided by the equipment manufacturer or by hiring professional technicians.

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湿椰壳图 颗粒图

1. Environmental Friendliness: 

Coconut shell biomass pellets are a clean, low-carbon, and renewable energy source. They have a long combustion time, high furnace temperature, and are economical, producing no pollution and making them a high-quality environmentally friendly fuel.

2. Abundant Resources: 

Coconut shell biomass pellets have a wide range of raw material sources, generally made from agricultural materials such as sawdust, corn stalks, peanut shells, and peanut vines, pressed into pellets using a biomass pellet mill. These raw materials are inexpensive, and the resulting pellets are characterized by their hard texture, smooth surface, and high calorific value. Furthermore, the gases produced after combustion contain few harmful gases, making it a new type of environmentally friendly biomass energy.

3. High Efficiency and Energy Saving: 

Coconut shell biomass pellets have increased density, facilitating storage and transportation. The formed fuel has a small volume, high specific gravity, and high density, making it easy to process, convert, store, transport, and use continuously. Simultaneously, it has high volatile matter content, high carbon activity, and ash content only 1/20th that of coal, with extremely low residual heat in the ash residue and a combustion rate exceeding 98%. 

4. Wide range of applications:

 Coconut shell biomass pellets are highly adaptable, and the shaped fuel can be widely used in industrial and agricultural production, power generation, heating, boiler operation, cooking, and other fields, making them suitable for both businesses and households.

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绿色地球+原材料+颗粒图

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