1.图片

Project Brief Introduction:

1.Product:Wet Coconut Shell Pellet Line

2.Capacity:14-15 Ton /Hour

3.TONY Brand 14-15 Ton /Hour Wet Coconut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1700 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet coconut shell biomass pellet processing equipment

(1) Crushing and kneading: Breaking down the fiber structure and refining the raw material morphology

(2) Pre-drying: Controlling moisture content to meet molding requirements

(3) Feeding: Uniform conveying

(4) Ring die and pressure roller: Mechanical extrusion to achieve densification

(5) Cutting and molding: Outputting fixed-length particles

(6) Cooling: Rapid cooling + moisture fine-tuning

(7) Screening: Removing impurities and unqualified particles

2. Characteristics of wet coconut shell biomass pellet processing equipment

(1) Moisture-resistant and wear-resistant design: 

Parts in contact with materials are made of stainless steel or wear-resistant alloy steel. For example, the pellet mill pressure rollers use high-alloy materials to cope with corrosion and friction from wet materials.

(2) High-efficiency pelleting system: 

The vertical ring die structure distributes material evenly through centrifugal force. Combined with a double-layer die, it achieves "one machine does the work of two," with an hourly output of 0.8-5 tons/hour.

(3) Intelligent control and environmental protection: 

Equipped with sensors and a variable frequency feeding system, the drying process uses exhaust gas recovery technology to reduce energy consumption; pellet combustion emissions meet environmental standards (no black smoke, low sulfur).

3. Application scenarios of wet coconut shell biomass pellet processing equipment

(1) Hot Water and Industrial Boilers:

This pellet fuel is suitable for hot water and industrial boilers, providing a stable heat source.

(2)Biomass Power Plants:

Wet Coconut Shell pellets are an important fuel source for biomass power plants, contributing to the sustainable use of energy.¹

(3)Agriculture and Forestry:

In agricultural production, the ash from combustion can be used directly as potash fertilizer to promote crop growth. Furthermore, the production of Wet Coconut Shell pellets can help manage agricultural waste and reduce environmental pollution.¹²

(4)Environmental Protection:

Because Wet Coconut Shell pellets are renewable and do not release other harmful gases during combustion, their use is environmentally friendly and helps reduce greenhouse gas emissions.

2.图片

TONY Brand 14-15 Ton/Hour Wet Coconut Shell Pellet Manufacturing Plant can take wet coconut shell into biomass pellets.Coconut shells have a high carbon content and high calorific value. When processed into pellets, they burn more completely, resulting in fewer pollutants. The raw material is widely available, representing waste recycling at a low cost. Processing coconut shells into biomass pellets is highly feasible and offers advantages in terms of environmental protection and resource reuse.

1. Capacity: 14-15 Ton/Hour

2. Raw materials: Wet Coconut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Those working in coconut-producing areas, such as coconut growers and coconut processing companies (e.g., coconut juice factories and coconut meat processing plants); biomass energy entrepreneurs; investors in agriculture/environmental protection; and individuals who can reliably obtain sufficient coconut shell raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

图片

原材料--成品图

1. Project Name: Wet Coconut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Coconut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 14-15 TPH

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill-TFD85*220-220kw, Rotary Drum Dryer-2.2*24m, TONY Pellet Machine- TYJ760-Ⅲ-185kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

4.图片

流程图1

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

高效粉碎机

带锯末图

1.Coconut Shell Fine Crushing Process:

A.This process is mainly used to crush coconut shell into 8-14mm coconut shell dust.

B.Capacity:14-15 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220kw*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机

带锯末图

2.Coconut Shell Dust Drying Process:

A.This process is mainly used to dry the coconut shell dust from 40-55% to 10-15%.

B.Capacity:14-15 Ton/Hour.

C.TONY use 2 sets of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:14-15 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185KW*5sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:14-15 Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

吨包机

5.Packing Process:

A.This process is mainly used to pack pellets into 1 ton/bags. 

B.Capacity:14-15 Ton/Hour. 

C.TONY brand ton packing machine*1 set

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

6.图片

客户生产线案例图

7.图片

图 湿椰壳+颗粒 颗粒机

1. Superior Product Characteristics and Strong Market Competitiveness

Biomass pellets possess numerous superior characteristics. Their high calorific value, typically 4200-4800 kcal/kg, is close to that of medium-quality coal, providing ample heat. Low ash content results in minimal ash residue after combustion, reducing cleaning costs and environmental pollution. Low emissions are also observed, with extremely low sulfur content (usually <0.05%) and nitrogen content. Pollutants such as SO₂ and NOₓ produced during combustion are far lower than those from coal combustion, meeting stringent environmental standards and making them highly favored by customers with high environmental requirements. Furthermore, biomass pellets have a regular shape, mostly cylindrical pellets with a diameter of 6-12 mm and a length of 20-50 mm. Their density can reach 0.8-1.2 g/cm³, with high hardness, making them less prone to breakage and easier to store and transport, further enhancing their market competitiveness.

2. Significant Environmental Benefits and Social Value

The development of the biomass pellet industry aims to transform agricultural and forestry waste into valuable resources, achieving resource recycling and reducing environmental pollution from waste. Meanwhile, the carbon dioxide emissions generated during the combustion of biomass pellets are essentially balanced with the carbon dioxide absorbed by plants during growth, achieving "carbon neutrality," which helps mitigate the greenhouse effect and improve air quality. This not only aligns with national environmental protection policies but also enhances the company's corporate image, bringing high social reputation and potential business opportunities.

8.图片

湿椰壳图 颗粒图

1. Stable and High Calorific Value: 

Biomass pellets typically have a calorific value of 4200-4800 kcal/kg, close to that of high-quality bituminous coal (4500-5500 kcal/kg), and significantly higher than straw pellets (3000-3800 kcal/kg). They can meet the calorific value requirements of various applications, including industrial and residential heating.

2. Complete Combustion and High Utilization Rate: 

With a pellet density of 1.1-1.3 g/cm³, the dense structure enables stable stratified combustion in dedicated furnaces. Its combustion efficiency exceeds 85% (compared to approximately 60%-70% for coal-fired boilers), thus reducing energy waste.

3. Easy to Control and Highly Adaptable: 

The regular pellet shape (6-8 mm in diameter, 10-30 mm in length) allows for precise control of the feeding speed via an automatic feeding system. It is compatible with a variety of equipment, including industrial boilers, domestic fireplaces, and biomass generators, ensuring ease of operation.

4. Abundant raw material sources: 

The main raw material is discarded coconut shells. Reserves are plentiful and readily available, requiring no arable land and avoiding competition with agricultural production.

9.图片

绿色地球+原材料+颗粒图

10.图片

11.图片

公司展厅图