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Project Brief Introduction:

1.Product:Wet Coconut Shell Pellet Line

2.Capacity:12.5-15 Ton /Hour

3.TONY Brand 12.5-15Ton /Hour Wet Coconut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1650 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet coconut shell biomass pellet processing equipment

Wet coconut shell pellet processing equipment processes wet coconut shells into pellets through steps such as crushing, drying, and pelletizing. The core principle is to use mechanical force (such as extrusion and shearing) and screening to control the pellet size. Common equipment includes crushers, drum dryers, pellet mills, etc.

2. Characteristics of wet coconut shell biomass pellet processing equipment

(1) Highly Wear-Resistant Core Components:

Wet coconut shells have a high silicon content, causing severe wear on equipment. Therefore, the pressure rollers and dies of pellet mills are typically made of high-hardness materials (such as 65Mn alloy steel or tungsten carbide coating), with a die life of 800-1200 hours (compared to approximately 500-800 hours for ordinary biomass dies). The pressure roller surface is treated with anti-slip textures to prevent the wet coconut shells from slipping and hindering effective extrusion.

(2) Large-Diameter Die and Wide Gap Between Pressure Rollers:

Wet coconut shells are hollow and have long fibers; if the die aperture is too small, it is prone to clogging. Equipment is typically equipped with dies with a 6-12mm aperture (larger than the 5-8mm aperture commonly used in wood pellet mills). Simultaneously, the gap between the pressure roller and the die is adjustable (usually 0.1-0.3mm), ensuring both compact extrusion and preventing material jamming caused by fiber entanglement.

3. Application scenarios of wet coconut shell biomass pellet processing equipment

Biomass Energy Processing Clusters – Specialized Production and Distribution

In regions with mature biomass energy industry chains, equipment is primarily used for specialized production of pellet fuel, which is then distributed to downstream markets.

(1) Small and Medium-Sized Biomass Fuel Plants: 

These plants centrally purchase wet coconut shells from surrounding production areas, process them into standardized pellets on a large scale using equipment, and then sell them to end customers such as industrial enterprises and heating companies.

(2) Agricultural Waste Integrated Treatment Parks:

 In some areas, to promote environmental protection and resource recycling, integrated treatment parks are being built, equipped with wet coconut shell processing equipment, and linked with other straw and sawdust processing equipment to form diversified biomass fuel production capabilities.

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TONY Brand 12.5-15 Ton/Hour Wet Coconut Shell Pellet Manufacturing Plant can take wet coconut shell into biomass pellets.Coconut shells have a high carbon content and high calorific value. When processed into pellets, they burn more completely, resulting in fewer pollutants. The raw material is widely available, representing waste recycling at a low cost. Processing coconut shells into biomass pellets is highly feasible and offers advantages in terms of environmental protection and resource reuse.

1. Capacity: 12.5-15 Ton/Hour

2. Raw materials: Wet Coconut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Those working in coconut-producing areas, such as coconut growers and coconut processing companies (e.g., coconut juice factories and coconut meat processing plants); biomass energy entrepreneurs; investors in agriculture/environmental protection; and individuals who can reliably obtain sufficient coconut shell raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Coconut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Coconut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 12.5-15 TPH

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill-TFD85*220-220kw, Rotary Drum Dryer-2.2*24m, TONY Pellet Machine- TYJ760-Ⅲ-160kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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高效粉碎机

带锯末图

1.Coconut Shell Fine Crushing Process:

A.This process is mainly used to crush coconut shell into 8-14mm coconut shell dust.

B.Capacity:12.5-15 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220kw*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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烘干机

带锯末图

2.Coconut Shell Dust Drying Process:

A.This process is mainly used to dry the coconut shell dust from 40-55% to 10-15%.

B.Capacity:12.5-15 Ton/Hour.

C.TONY use 2 sets of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:12.5-15 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-160KW*5sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:12.5-15 Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

5.Packing Process:

A.This process is mainly used to pack pellets into 1 ton/bags.  

B.Capacity:12.5-15 Ton/Hour. 

C.TONY brand ton packing machine*1 set

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿椰壳+颗粒 颗粒机

Investment projects involving coconut shell processing into biomass pellets offer promising development prospects and economic benefits.

1. Policy Support: 

Under the "dual-carbon" strategy, the government encourages the development of renewable energy. Biomass pellets, as a clean fuel, align with the energy transition direction and are eligible for policy subsidies and tax incentives.

2. Abundant Raw Materials: 

Coconut shells serve as a raw material for biomass pellet production. These raw materials are widely available and relatively inexpensive.

3. Huge Market Demand: 

Biomass pellets can be used in industrial boilers, heating, and biomass power plants. With increasingly stringent environmental regulations, the use of traditional fossil fuels is being restricted. As an alternative energy source, the market demand for biomass pellets continues to grow.

4. Significant Economic Benefits: 

Market research indicates that the net profit per ton of pellets is substantial, and the return on investment is also high.

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湿椰壳图 颗粒图

1. Regular Shape and High Density: 

The pellets are cylindrical (6-10 mm in diameter, 20-30 mm in length), with a compact structure and a density of 1.1-1.3 tons/cubic meter, significantly reducing storage space (more than 3 times the storage capacity of bulk wood for the same volume).

2. Low Moisture Content and Resistance to Rot: 

The moisture content is low (typically ≤15%, controlled at 8%-12% during processing). After pelleting, it has extremely low hygroscopicity and can be stored for 6-12 months in a well-ventilated and dry environment without rotting, avoiding the mold and rot problems common in wet wood.

3. Good Flowability and Facilitates Automated Processing: 

The pellets have a smooth surface and are blocky, allowing for automated conveying via pipes, conveyor belts, and other equipment. They are compatible with automated feeding systems for boilers and fireplaces, reducing manual operation.

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绿色地球+原材料+颗粒图

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公司服务图