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Project Brief Introduction:

1.Product:Wet Coconut Shell Pellet Line

2.Capacity:8.5-9.5 Ton /Hour

3.TONY Brand 8.5-9.5 Ton /Hour Wet Coconut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1040 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet coconut shell biomass pellet processing equipment

(1) Crushing and kneading: Breaking down the fiber structure and refining the raw material morphology

(2) Pre-drying: Controlling moisture content to meet molding requirements

(3) Feeding: Uniform conveying

(4) Ring die and pressure roller: Mechanical extrusion to achieve densification

(5) Cutting and molding: Outputting fixed-length particles

(6) Cooling: Rapid cooling + moisture fine-tuning

(7) Screening: Removing impurities and unqualified particles

2. Characteristics of wet coconut shell biomass pellet processing equipment

(1) Moisture-resistant and wear-resistant design: 

Parts in contact with materials are made of stainless steel or wear-resistant alloy steel. For example, the pellet mill pressure rollers use high-alloy materials to cope with corrosion and friction from wet materials.

(2) High-efficiency pelleting system: 

The vertical ring die structure distributes material evenly through centrifugal force. Combined with a double-layer die, it achieves "one machine does the work of two," with an hourly output of 0.8-5 tons/hour.

(3) Intelligent control and environmental protection: 

Equipped with sensors and a variable frequency feeding system, the drying process uses exhaust gas recovery technology to reduce energy consumption; pellet combustion emissions meet environmental standards (no black smoke, low sulfur).

3. Application scenarios of wet coconut shell biomass pellet processing equipment

(1) Biomass Fuel Production

Residential Heating and Cooking: A substitute for coal and liquefied petroleum gas (LPG) in home fireplaces and stoves, especially prevalent in rural Southeast Asia.

Commercial Heating: Providing heating or hot water for hotels and factories, reducing reliance on fossil fuels.

(2) Industrial and Power Generation

Biomass Power Plants: Used as fuel for power generation, such as biomass power plants in Southeast Asian countries that mix coconut shell pellets with wood chips for combustion.

Industrial Boiler Fuel: A substitute for coal in steam boilers used in food processing, textiles, and other industries.

(3) Environmental Protection and Resource Recycling

Agricultural Waste Treatment: Converting coconut shells into high-value-added fuels, reducing pollution from incineration.

Carbonization Raw Material Processing: Producing coconut shell activated carbon for water treatment and air purification.

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TONY Brand 8.5-9.5 Ton/Hour Wet Coconut Shell Pellet Manufacturing Plant can take wet coconut shell into biomass pellets.Coconut shells have a high carbon content and high calorific value. When processed into pellets, they burn more completely, resulting in fewer pollutants. The raw material is widely available, representing waste recycling at a low cost. Processing coconut shells into biomass pellets is highly feasible and offers advantages in terms of environmental protection and resource reuse.

1. Capacity: 8.5-9.5 Ton/Hour

2. Raw materials: Wet Coconut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Those working in coconut-producing areas, such as coconut growers and coconut processing companies (e.g., coconut juice factories and coconut meat processing plants); biomass energy entrepreneurs; investors in agriculture/environmental protection; and individuals who can reliably obtain sufficient coconut shell raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Coconut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Coconut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 8.5-9.5 TPH

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill-TFD75*132-132kw, Rotary Drum Dryer-2.5*24m, TONY Pellet Machine- TYJ760-Ⅲ-185kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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高效粉碎机带锯末图

1.Coconut Shell Fine Crushing Process:

A.This process is mainly used to crush coconut shell into 8-14mm coconut shell dust.

B.Capacity:8.5-9.5Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132kw*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机带锯末图

2.Coconut Shell Dust Drying Process:

A.This process is mainly used to dry the coconut shell dust from 40-55% to 10-15%.

B.Capacity:8.5-9.5Ton/Hour.

C.TONY use 1set of 2.5*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:8.5-9.5 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185KW*3sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:8.5-9.5Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:8.5-9.5 Ton/Hour.  

C.TONY double packing machine*1 set

Main Parts: 

(1)TONY's Double Packing Machine 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿椰壳+颗粒 颗粒机

Coconut shell biomass pellet processing projects are environmentally friendly industries that align with green energy trends and possess high investment return potential, and have been promoted and implemented by enterprises and governments in many regions.

1. Project Background

With the increasing global demand for renewable energy and the advancement of "dual-carbon" policies, utilizing agricultural and forestry waste (such as coconut shells) to produce biomass pellet fuel has become an important path to replace coal. Coconut shells, due to their high calorific value and ease of molding, are widely used in industrial boilers, residential heating, and other fields.

2. Processing Flow and Key Technologies

Processing coconut shells into biomass pellets involves the following steps:

(1)Crushing: Crushing the coconut shells into fine fibrous materials;

(2)Drying: Controlling the moisture content to 10%-15% to facilitate molding;

(3)Pelletizing: High-pressure extrusion into pellets with a diameter of 6-8mm using a ring die pellet mill;

(4)Cooling and Packaging: After cooling, screening, metering, bagging, and warehousing.

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湿椰壳图 颗粒图

1. Environmental Friendliness: 

Coconut shell biomass pellets are a clean, low-carbon, and renewable energy source. They have a long combustion time, high furnace temperature, and are economical, producing no pollution and making them a high-quality environmentally friendly fuel.

2. Abundant Resources: 

Coconut shell biomass pellets have a wide range of raw material sources, generally made from agricultural materials such as sawdust, corn stalks, peanut shells, and peanut vines, pressed into pellets using a biomass pellet mill. These raw materials are inexpensive, and the resulting pellets are characterized by their hard texture, smooth surface, and high calorific value. Furthermore, the gases produced after combustion contain few harmful gases, making it a new type of environmentally friendly biomass energy.

3. High Efficiency and Energy Saving: 

Coconut shell biomass pellets have increased density, facilitating storage and transportation. The formed fuel has a small volume, high specific gravity, and high density, making it easy to process, convert, store, transport, and use continuously. Simultaneously, it has high volatile matter content, high carbon activity, and ash content only 1/20th that of coal, with extremely low residual heat in the ash residue and a combustion rate exceeding 98%. 

4. Wide range of applications:

 Coconut shell biomass pellets are highly adaptable, and the shaped fuel can be widely used in industrial and agricultural production, power generation, heating, boiler operation, cooking, and other fields, making them suitable for both businesses and households.

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绿色地球+原材料+颗粒图

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