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Project Brief Introduction:

1.Product:Wet Coconut Shell Pellet Line

2.Capacity:7.5-9 Ton /Hour

3.TONY Brand 7.5-9 Ton /Hour Wet Coconut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1000 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet coconut shell biomass pellet processing equipment

Wet coconut shell pellet processing equipment processes wet coconut shells into pellets through steps such as crushing, drying, and pelletizing. The core principle is to use mechanical force (such as extrusion and shearing) and screening to control the pellet size. Common equipment includes crushers, drum dryers, pellet mills, etc.

2. Characteristics of wet coconut shell biomass pellet processing equipment

(1) High wear-resistant molds and rollers: 

Made of alloy steel or tungsten carbide, these molds are harder and more wear-resistant, effectively resisting wear from coarse fibers and extending their service life.

(2) Large aperture and special compression ratio: 

The mold aperture is typically 8mm-12mm, and the compression ratio is designed to ensure that coarse fibers are fully compressed and shaped, preventing loose and brittle particles.

(3) Temperature control and anti-clogging design: 

Heat is generated during granulation. The equipment has a built-in temperature control system to adjust the temperature; it also has an anti-clogging channel for quick cleaning if the raw material humidity is abnormal, reducing downtime.

3. Application scenarios of wet coconut shell biomass pellet processing equipment

(1) Residential Heating/Hot Water: 

Suitable for homes, small hotels, and guesthouses, providing heating or domestic hot water through biomass boilers. It is convenient to use and less expensive than natural gas.

(2) Industrial Auxiliary Energy:

Can be used as auxiliary fuel for small and medium-sized enterprises in food processing, wood drying, etc., replacing some raw coal or natural gas and reducing production energy costs.

(3) Biomass Power Generation:

Can be used as raw material for small biomass power plants, mixed with other straw and wood pellets for combustion, balancing fuel supply and power generation stability.

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TONY Brand 7.5-9 Ton/Hour Wet Coconut Shell Pellet Manufacturing Plant can take wet coconut shell into biomass pellets.Coconut shells have a high carbon content and high calorific value. When processed into pellets, they burn more completely, resulting in fewer pollutants. The raw material is widely available, representing waste recycling at a low cost. Processing coconut shells into biomass pellets is highly feasible and offers advantages in terms of environmental protection and resource reuse.

1. Capacity: 7.5-9 Ton/Hour

2. Raw materials: Wet Coconut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Those working in coconut-producing areas, such as coconut growers and coconut processing companies (e.g., coconut juice factories and coconut meat processing plants); biomass energy entrepreneurs; investors in agriculture/environmental protection; and individuals who can reliably obtain sufficient coconut shell raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Coconut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Coconut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 7.5-9 TPH

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill-TFD85*280-280kw, Rotary Drum Dryer-2.5*24m, TONY Pellet Machine- TYJ760-Ⅲ-160kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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高效粉碎机带锯末图

1.Coconut Shell Fine Crushing Process:

A.This process is mainly used to crush coconut shell into 8-14mm coconut shell dust.

B.Capacity:10-12Ton/Hour. 

C.TONY brand effective hammer mill TFD85*280-280kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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烘干机带锯末图

2.Coconut Shell Dust Drying Process:

A.This process is mainly used to dry the coconut shell dust from 40-55% to 10-15%.

B.Capacity:7.5-9Ton/Hour.

C.TONY use 1set of 2.5*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:7.5-9 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-160KW*3sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:7.5-9Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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5.Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.Capacity:7.5-9 Ton/Hour.  

C.TONY double packing machine*1 set

Main Parts: 

(1)TONY's Double Packing Machine 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿椰壳+颗粒 颗粒机

Profit Logic and Market Direction of Coconut Shell Biomass Pellet Processing Projects

The core profit driver is "low-cost raw materials + stable sales channels," with revenue primarily derived from three areas:

1. Fuel Sales (Core Revenue):

Residential Market: Sales to households, guesthouses, and small heating companies; suitable for small-batch retail.

Industrial Market: Supply to food processing, wood drying, and small biomass power plants; stable and large-volume orders.

Export Market: Southeast Asia and some European countries have high demand for biomass fuel, but it must meet the environmental standards of importing countries.

2. Policy Subsidies (Supplementary Revenue): 

Some regions offer subsidies for biomass energy projects, such as equipment purchase subsidies (approximately 10%-30%), production subsidies, or carbon emission trading revenue, which can reduce initial investment pressure.

3. By-product Utilization (Additional Revenue): 

Pellets and dust generated during processing can be compressed into small fuel pellets for sale at low prices, or used as roughage additives in cooperation with livestock farmers, further improving raw material utilization.

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湿椰壳图 颗粒图

1. High Combustion Efficiency:

Biomass pellets have very high combustion efficiency, generating approximately 75% more heat than regular firewood.

2. Environmental Friendliness:

The carbon dioxide emissions from biomass pellet combustion are equal to the carbon dioxide absorbed, making them a relatively environmentally friendly option.

3. Good Ignition Properties:

Biomass pellet fuel ignites better than coal, is easier to ignite, and significantly shortens start-up time.

4. Low Solid Emissions:

Biomass pellet fuel has lower solid emissions than coal, reducing slag costs and environmental pollution.

5. Low Pollution:

The main components of biomass pellet fuel are C-H organic matter. The flue gas contains no particulate C or SO2 gases; it mainly consists of C-H volatile gases, with SO2 and CO emissions approaching zero. The smoke color during combustion is less than Ringelmann level 1, significantly reducing air pollution and carbon dioxide emissions.

6. Long Burning Time:

Generally, the burning time of biomass pellet fuel is 8-10 times longer than that of loose materials, and it maintains a stable and continuous combustion state.

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绿色地球+原材料+颗粒图

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