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Project Brief Introduction:

1.Product:Wet Hay/Grass/Alfalfa Pellet Line

2.Capacity:5.5-6.5 Ton/Hour

3.TONY Brand 5.5-6.5 Ton /Hour Wet Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 930 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

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1. The working principle of wet hay/grass/alfalfa biomass pellet processing equipment

The core principle of wet hay/grass/alfalfa biomass pellet processing is to reduce moisture through pretreatment and reshape the shape through mechanical extrusion, ultimately converting loose hay into high-density, easy-to-store pellet fuel or feed. The entire processing process mainly relies on the coordinated work of equipment in the two core links of pretreatment and pelleting.

2. Characteristics of wet hay/grass/alfalfa biomass pellet processing equipment

(1) Core pretreatment equipment: 

Focusing on "dehumidification + adaptation", which is the key to wet material granulation

(2) Pellet machine equipment: 

Adapting to "semi-wet materials", focusing on anti-sticking and wear resistance

(3) Overall production line: 

Continuous, highly adaptable, taking into account stability and environmental protection

(4) Applicable scenarios: 

Targeted solution to the demand for "on-site processing of wet materials"

3. Application scenarios of wet hay/grass/alfalfa biomass pellet processing equipment

The Wet Hay/Grass/Alfalfa pellet market analysis can be explored in detail from multiple aspects, including market size, supply, demand, competitive landscape, and policy environment.

Market Size and Growth

In recent years, the global Wet Hay/Grass/Alfalfa pellet market, especially the Wet Hay/Grass/Alfalfa pellet market, has shown a significant growth trend. According to the Luyi Market Strategy forecast, the global Wet Hay/Grass/Alfalfa pellet market size reached a significant level in 2023 and is expected to continue its rapid growth in the coming years. In China, with the advancement of the dairy industry revitalization plan and the "grain-to-feed" policy, the Wet Hay/Grass/Alfalfa pellet market has shown enormous development potential.

Market Supply and Demand

The supply of the Wet Hay/Grass/Alfalfa pellet market mainly depends on production technology and quality control. On the demand side, with global population growth and increased consumer demand for high-quality meat and dairy products, the livestock industry's demand for high-quality feed is also increasing, thus promoting the development of the Wet Hay/Grass/Alfalfa pellet market.

Market Competition Landscape

The competitive landscape of the Wet Hay/Grass/Alfalfa pellet industry is complex. Key competitive factors include:

Intra-industry competition: Slow industry growth, intense market share competition, numerous competitors, and low product differentiation.

Customer bargaining power: Can customers persuade sellers to lower prices, improve product quality, or provide better services?

Supplier bargaining power: Can suppliers persuade buyers to accept higher prices, shorter payment terms, or more reliable payment methods?

Threat from potential competitors: New entrants will bring new production capacity, share resources and market share, which may lead to increased costs and decreased profits.

Pressure from substitute products: Competitive pressure from products with similar functions or meeting the same needs.

Policy Environment and Future Trends

The policy environment has a significant impact on the development of the grass pellet market. For example, the National Dairy Industry Revitalization Plan and the "Grain-to-Feed" policy have provided a favorable development environment for the wet hay/grass/alfalfa pellet industry. Furthermore, continuous advancements in pelleting and feed processing technologies have significantly improved the production efficiency and quality of grass pellets, further boosting market development.

In summary, the wet hay/grass/alfalfa pellet market will continue to be driven by policy support and technological advancements, resulting in continued growth in market size and demand, and increasingly fierce competition.

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TONY Brand 5.5-6.5 TPH Wet Hay/Grass/Alfalfa Line can process wet grass and various biomass materials related to agricultural waste into biomass pellets. Grass processing into biomass pellets has a wide range of uses .As fuel: grass pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: grass pellets processed by grass pellet machine can be used as feed for livestock. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 5.5-6.5 Ton/Hour

2. Raw materials: Wet Hay/Grass/Alfalfa

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet grass and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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1. Project Name: Wet Hay/Grass/Alfalfa Production Line

2. Raw Material: Bales of Wet Hay/Grass/Alfalfa

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 5.5-6.5 TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-90kw, Effective Hammer Mill- TFD85*220-220kw, Rotary Drum Dryer-1.8*24m ,TONY Pellet Machine-TYJ760-III-185kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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1.Grinding Process：

A.The process is mainly used to grind wet hay/grass/alfalfa within 1.8m in diameter into wet hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-90kw models *2sets

C.Capacity:3-4 ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

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2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm wet hay/grass/alfalfa pieces into 8-14mm wet hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD85*220-*220kw *1set.

C.Capacity: 6-8 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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3.Drying Process: 

A.This process is mainly used to dry the hay/grass/alfalfa dust from 30-35% to 10-15%.  

B.Capacity: 5.5-6.5 tons/hour.

C.TONY use 1set of 1.8*24m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185kw *2sets

C. Capacity:5.5-6.5 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:5.5-6.5 tons/hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

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6. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand Double Packing Machine* 1set.

C.Capacity:5.5-6.5 tons/hour.

Main Parts: 

(1)TONY's New Double Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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Wet Hay/Grass/Alfalfa pellets can be used to feed sheep. Rich in nutrients and easily digestible, they can improve sheep growth rate and milk production, offering both economic and environmental advantages.

As a novel feed, Wet Hay/Grass/Alfalfa pellets have gradually gained attention in the livestock industry in recent years. So, can Wet Hay/Grass/Alfalfa pellets be used to feed sheep? This article will discuss its feasibility and benefits.

First, from a feasibility perspective, using Wet Hay/Grass/Alfalfa pellets as sheep feed is entirely feasible. Made from fresh Wet Hay/Grass/Alfalfa, these pellets are rich in protein, minerals, and vitamins, making them highly suitable for sheep digestion and absorption. Compared to traditional feeds, Wet Hay/Grass/Alfalfa pellets offer better palatability and nutritional value, improving sheep growth rate and milk production while reducing feeding costs and increasing livestock profitability. Secondly, from a cost-benefit perspective, feeding sheep with Wet Hay/Grass/Alfalfa pelleted feed offers significant economic and environmental benefits. On one hand, the production cost of Wet Hay/Grass/Alfalfa pelleted feed is relatively low, reducing feed costs and improving farming efficiency. On the other hand, it generates less waste during the feeding process, minimizing environmental impact and aligning with the principles of green farming.

Furthermore, feeding sheep with Wet Hay/Grass/Alfalfa pelleted feed can enhance their immunity and reduce disease incidence. The rich nutrients in Wet Hay/Grass/Alfalfa pelleted feed help strengthen the sheep's constitution and improve their disease resistance.

In conclusion, Wet Hay/Grass/Alfalfa pelleted feed is a feasible and cost-effective sheep feed, making it worthy of widespread application in the livestock industry. In the future, with the continuous development of the livestock industry and the increasing environmental protection requirements, Wet Hay/Grass/Alfalfa pelleted feed is expected to become one of the important sources of sheep feed.

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The advantages of biomass particles are mainly as follows:

1. Biomass pellet fuel has a high fuel value, and the calorific value is about 3700~4800 kcal /kg. Fully meet the needs of home heating, cleaning and most boilers

2. Biomass pellet fuel is high purity, does not contain other non-heat debris, its carbon content 75-85, ash 3-6, water content 1-3, does not contain coal gangue, stone and other impurities that do not heat but consume heat, can reduce costs for enterprises.

3. Biomass pellet fuel does not contain sulfur, does not corrode the boiler, can extend the service life of the boiler, do not need to replace the boiler frequently, and save the cost of the enterprise.

4, Because biomass pellet fuel does not contain sulfur, combustion does not produce sulfur dioxide and other harmful substances, does not pollute the atmosphere, does not pollute the environment.

5. Biomass pellet fuel is clean and hygienic, convenient to feed, reduce the labor intensity of workers, greatly improve the working environment, and enterprises will reduce the cost of labor.

6. Less ash after the combustion of biomass pellet fuel, the earth reduces the site of stacking coal ballast and reduces the cost of discharging ballast.

7. The ash after combustion of biomass pellet fuel is a high-quality organic potash fertilizer, which can be recycled.

8. Biomass pellet fuel is a renewable energy, biomass pellet as a new type of pellet fuel has won wide recognition with its unique advantages; Compared with traditional fuels, it not only has economic advantages but also environmental benefits, which fully meets the requirements of sustainable development.

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