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Project Brief Introduction:

1.Product:Wet Hay/Grass/Alfalfa Pellet Line

2.Capacity:2-2.5 Ton /Hour

3.TONY Brand 2-2.5 Ton /Hour Wet Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 270 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet hay/grass/alfalfa biomass pellet processing equipment

Wet grass pellet processing equipment primarily consists of a crusher, pulverizer, dryer, pelletizer, cooler, and packaging machine. First, the baled wet grass is broken up using a crusher. A high-efficiency pulverizer then pulverizes the material into sawdust. A drum dryer then reduces the moisture content of the wet grass to 10-15%. The dried material is then fed into a biomass pellet machine, where it is extruded into pellets using a die and rollers. A pellet cooler then cools the pellets, saving space and processing time while making them easier to package and transport. Finally, a packaging machine packages the cooled pellets for easy storage and transportation.

2. Characteristics of wet hay/grass/alfalfa biomass pellet processing equipment

(1) The wet grass pellet biomass pellet processing equipment has the characteristics of high efficiency and low energy consumption. It can quickly process biomass raw materials into fuel pellets and improve production efficiency.

(2) The biomass pellet machine has molds of various specifications. The corresponding molds can be selected for processing according to different biomass raw materials, improving the adaptability of processing.

(3) The biomass pellet processing equipment has a high degree of automation and good safety, effectively reducing labor intensity and improving production efficiency.

(4) The quality specifications of the pellet biomass fuel processed by the wet grass biomass pellet processing equipment are stable and meet the production standard requirements.

3. Application scenarios of wet hay/grass/alfalfa biomass pellet processing equipment

(1) Boilers in small and medium-sized enterprises: Many small and medium-sized enterprises need to use boilers in their production process. Traditional coal-fired boilers are gradually restricted due to environmental issues. Biomass pellet fuel, as a clean energy, can replace coal for the boilers of these enterprises.

(2) Home heating and hot water systems: With the improvement of environmental awareness and the government's support for clean energy, biomass pellet fuel has also begun to enter the home market. It can be used for home heating and hot water systems, such as fireplaces, heating stoves, etc.

(3) Agriculture and forestry: In the fields of agriculture and forestry, biomass pellet fuel can be used to dry grains, heat greenhouses, etc. In addition, biomass pellet fuel made from crop waste can also help farmers deal with agricultural waste such as straw and reduce environmental pollution.

(4) Industrial production: Some industrial production processes require a lot of heat energy, such as food processing, textiles and other industries. Biomass pellet fuel can be used as a heat energy source for these industries, reducing dependence on traditional fossil fuels.

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TONY Brand 2-2.5 TPH Wet Hay/Grass/Alfalfa Line can process wet grass and various biomass materials related to agricultural waste into biomass pellets. Grass processing into biomass pellets has a wide range of uses .As fuel: grass pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: grass pellets processed by grass pellet machine can be used as feed for livestock. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 2-2.5 Ton/Hour

2. Raw materials: Wet Hay/Grass/Alfalfa

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet grass and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Wet Hay/Grass/Alfalfa Production Line

2. Raw Material: Bales of Wet Hay/Grass/Alfalfa

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 2-2.5 TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-55kw, Effective Hammer Mill- TFD65*75-55kw, Rotary Drum Dryer-1.8*12m ,TONY Pellet Machine-TYJ551-III-132kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX2000-55kw旋切机图

带原材料-成品图

1.Grinding Process：

A.The process is mainly used to grind wet hay/grass/alfalfa within 1.8m in diameter into wet hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-55kw models *1set

C.Capacity:1.5-2.5 ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm wet hay/grass/alfalfa pieces into 8-14mm wet hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD65*75-55kw *1set.

C.Capacity: 2-2.5 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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3.Drying Process: 

A.This process is mainly used to dry the hay/grass/alfalfa dust from 30-35% to 10-15%.  

B.Capacity: 2-2.5 tons/hour.

C.TONY use 1set of 1.8*12m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-132kw *1set

C. Capacity:2-2.5 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:2-2.5 tons/hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.6图片

半自动包装机

6. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:2-2.5 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 湿草捆+颗粒 颗粒机

The wet straw processing biomass pellet startup project possesses resource sustainability and environmental value, but it requires overcoming challenges in pre-treatment technology and cost control, making it suitable for implementation in areas rich in agricultural resources. Resource Utilization: Using agricultural straw, forestry waste, and other wet straw as raw materials, it addresses the problem of biomass resource waste and promotes the transformation and upgrading of traditional industries.

Energy Substitution: The product can replace fossil fuels such as coal and fuel oil, and can be used in heating, industrial boilers, and other fields, reducing air pollution.

Policy Alignment: It aligns with my country's energy structure optimization and green development strategy, contributing to improved energy self-sufficiency and national energy security. The current market price for biomass pellets is approximately 800-1200 yuan/ton, with a gross profit margin of approximately 20%-30%. The high profit margin and low cost make it more suitable for investment.

Policy Subsidies: Some regions offer production subsidies or tax incentives for renewable energy projects.

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草图加颗粒图

When wet grass pellets are burned, the amount of carbon dioxide emitted is equal to the amount absorbed, making them a relatively environmentally friendly option. Furthermore, biomass pellets ignite better than coal, making them easier to ignite and significantly reducing fire start-up time. Biomass pellets also produce lower solid emissions than coal, reducing slag costs and environmental pollution. Solid emissions from biomass pellets are entirely ash, accounting for approximately 0.4% to 7.0% of the total weight; in contrast, solid emissions from coal combustion are a mixture of ash, alkali, and residual coal, accounting for approximately 25% to 40% of the total weight. Coal contributes significantly more to atmospheric pollution and boiler corrosion than biomass pellets. Coal smoke contains large amounts of particulate carbon and toxic corrosive gases such as SO₂ and CO. The main component of biomass pellet fuel is C-H organic matter. There is no particulate C and SO₂ in the flue gas, and it is mainly C-H volatile gas. Its SO₂ and CO emissions are close to zero. The smoke color during combustion is less than Ringelmann grade 1, which will greatly reduce air pollution and carbon dioxide emissions. Biomass pellet fuel is known as a clean fuel internationally.

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绿色地球+原材料+颗粒图

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公司介绍图