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Project Brief Introduction:

1.Product:Wet Hay/Grass/Alfalfa Pellet Line

2.Capacity:4-5 Ton/Hour

3.TONY Brand 4-5 Ton /Hour Wet Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 620 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

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1. The working principle of wet hay/grass/alfalfa biomass pellet processing equipment

The working process of the equipment includes the following main steps:

‌Feeding Stage‌: The raw materials enter the equipment through the feed port and are ready for the next step of processing.

‌Preliminary Crushing‌: Before the raw materials enter the compression chamber, they usually need to undergo preliminary crushing to ensure that the raw material particles are uniform in size, which is convenient for subsequent high-pressure compression and molding.

‌High-pressure Compression‌: After the raw materials enter the compression chamber, they are subjected to strong compression force and are squeezed into strips or other shapes to enhance the bonding force between the particles.

‌High-temperature Treatment‌: The compressed raw materials enter the high-temperature furnace for heat treatment to promote the pyrolysis and polymerization of components such as lignin, and further improve the calorific value and corrosion resistance of the particles.

‌Cooling and Molding‌: The raw materials after high-temperature treatment need to be cooled by the cooling system to prevent overheating, deformation or combustion, and then molded into regular granular solid fuels under the action of the mold or extrusion plate.

‌Discharging Stage‌: The molded particles are discharged through the discharge port to become the final biomass pellet fuel product.

2. Characteristics of wet hay/grass/alfalfa biomass pellet processing equipment

(1) The Wet Hay/Grass/Alfalfa pellet processing equipment is characterized by high efficiency and low energy consumption, enabling rapid processing of biomass raw materials into fuel pellets and improving production efficiency.

(2) This pellet mill is equipped with various sizes of molds, allowing for selection of appropriate molds based on different biomass raw materials, thus improving processing adaptability.

(3) This biomass pellet processing equipment has a high degree of automation and good safety, effectively reducing labor intensity and improving production efficiency.

(4) The pellet biomass fuel processed by the Wet Hay/Grass/Alfalfa pellet processing equipment has stable quality specifications and meets production standard requirements.

3. Application scenarios of wet hay/grass/alfalfa biomass pellet processing equipment

(1) Large-scale alfalfa planting bases/farms

This is the core application scenario for wet hay/grass/alfalfa pelleting equipment. The core logic is "on-site processing to reduce losses."

(2) Livestock and poultry breeding enterprises (self-supplied feed)

The core demand of this scenario is "self-made high-quality silage pellets to reduce external purchase costs."

(3) Biomass fuel production plants

The core logic of this scenario is "using low-cost wet feed to produce high-value-added pellet fuel."

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TONY Brand 4-5 TPH Wet Hay/Grass/Alfalfa Line can process wet grass and various biomass materials related to agricultural waste into biomass pellets. Grass processing into biomass pellets has a wide range of uses .As fuel: grass pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: grass pellets processed by grass pellet machine can be used as feed for livestock. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 4-5 Ton/Hour

2. Raw materials: Wet Hay/Grass/Alfalfa

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet grass and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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1. Project Name: Wet Hay/Grass/Alfalfa Production Line

2. Raw Material: Bales of Wet Hay/Grass/Alfalfa

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 4-5 TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2500-110kw, Effective Hammer Mill- TFD75*132-132kw, Rotary Drum Dryer-1.8*20m ,TONY Pellet Machine-TYJ551-III-132kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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1.Grinding Process: 

A.The process is mainly used to grind wet hay/grass/alfalfa within 2.2m in diameter into wet hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2500-110kw models *1set

C.Capacity:4-5 ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

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2.Fine Crushing Process: 

A. The process is mainly used to crush 60-70mm wet hay/grass/alfalfa pieces into 8-14mm wet hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD75*132-132kw *1set.

C.Capacity: 4-5 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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3.Drying Process: 

A.This process is mainly used to dry the hay/grass/alfalfa dust from 30-35% to 10-15%.  

B.Capacity: 4-5 tons/hour.

C.TONY use 1set of 1.8*20m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-132kw *2sets

C. Capacity:4-5 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:4-5 tons/hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

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6. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:4-5 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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Biomass pellet fuel, produced using wet hay, grass, and alfalfa through crushing, pulverizing, drying, and extrusion (compression) processes, replaces non-renewable fuels such as coal and oil, offering significant economic, environmental, and social benefits.

Changing energy consumption structures and controlling air pollution have become crucial issues for sustainable socio-economic development. How to find clean energy alternatives to fossil fuels like coal and oil? Biomass energy, as a renewable and clean energy source, is attracting increasing attention. Using wet hay, grass, and alfalfa through crushing, pulverizing, drying, and extrusion (compression) processes to produce biomass pellet fuel offers significant economic, environmental, and social benefits, specifically in the following aspects:

1. Economic Benefits

Using wet hay, grass, and alfalfa as raw materials for biomass pellet fuel is advantageous because these are agricultural waste resources, abundant, readily available, and very inexpensive. Even with the addition of fuel and power costs, wages and benefits, equipment depreciation, and other costs, the overall cost remains low. Currently, the price of hay pellets in the market continues to rise, which can bring substantial economic benefits to customers.

2. Environmental Benefits

Improper handling of wet hay/grass/allfalfa can pollute the environment to some extent. Pellets made from wet hay/grass/allfalfa, when burned in a dedicated gasification boiler, achieve a thermal efficiency of up to 81%. Carbon dioxide and sulfur dioxide emissions are close to zero. It can replace non-renewable fuels such as coal and oil, and reduce the environmental impact of waste.

3. Social Benefits

The completion of the wet hay/grass/allfalfa pellet production line project will not only increase revenue but also expand employment and reduce unemployment. Furthermore, this product can replace non-renewable energy sources, addressing the energy crisis and contributing to the establishment of a sustainable energy system and the promotion of economic development.

Biomass pellet fuel has the characteristics of energy saving, environmental protection, saving non-renewable resources, and alleviating the contradiction between electricity and oil shortages. With the continuous promotion and application of biomass fuel, the future demand for biomass pellet fuel will inevitably increase significantly, and the market prospects are very broad.

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Wet Hay/Grass/Alfalfa pellets can be used to feed sheep. Rich in nutrients and easily digestible, they can improve sheep growth rate and milk production, offering both economic and environmental advantages.

As a novel feed, Wet Hay/Grass/Alfalfa pellets have gradually gained attention in the livestock industry in recent years. So, can Wet Hay/Grass/Alfalfa pellets be used to feed sheep? This article will discuss its feasibility and benefits.

First, from a feasibility perspective, using Wet Hay/Grass/Alfalfa pellets as sheep feed is entirely feasible. Made from fresh Wet Hay/Grass/Alfalfa, these pellets are rich in protein, minerals, and vitamins, making them highly suitable for sheep digestion and absorption. Compared to traditional feeds, Wet Hay/Grass/Alfalfa pellets offer better palatability and nutritional value, improving sheep growth rate and milk production while reducing feeding costs and increasing livestock profitability. Secondly, from a cost-benefit perspective, feeding sheep with Wet Hay/Grass/Alfalfa pelleted feed offers significant economic and environmental benefits. On one hand, the production cost of Wet Hay/Grass/Alfalfa pelleted feed is relatively low, reducing feed costs and improving farming efficiency. On the other hand, it generates less waste during the feeding process, minimizing environmental impact and aligning with the principles of green farming.

Furthermore, feeding sheep with Wet Hay/Grass/Alfalfa pelleted feed can enhance their immunity and reduce disease incidence. The rich nutrients in Wet Hay/Grass/Alfalfa pelleted feed help strengthen the sheep's constitution and improve their disease resistance.

In conclusion, Wet Hay/Grass/Alfalfa pelleted feed is a feasible and cost-effective sheep feed, making it worthy of widespread application in the livestock industry. In the future, with the continuous development of the livestock industry and the increasing environmental protection requirements, Wet Hay/Grass/Alfalfa pelleted feed is expected to become one of the important sources of sheep feed.

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