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Project Brief Introduction:

1.Product:Wet Hay/Grass/Alfalfa Pellet Line

2.Capacity:3-3.5 Ton /Hour

3.TONY Brand 3-3.5Ton /Hour Wet Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 475 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet hay/grass/alfalfa biomass pellet processing equipment

The main equipment for pressing wet hay/grass/alfalfa pellets is a biomass pellet mill. The processing of wet hay/grass/alfalfa biomass pellets begins with the pretreatment of the wet hay/grass/alfalfa, including crushing, grinding, and drying. Then, the wet hay/grass/alfalfa powder is pressed into rod-shaped pellets using a biomass pellet mill. The finished pellets have high density, are easily combustible, have high calorific value, and low ash content, making them a popular alternative to coal.

2. Characteristics of wet hay/grass/alfalfa biomass pellet processing equipment

(1) Significant advantages of high output and low energy consumption: TONY's production equipment uses high-quality materials and features innovative design, resulting in high output and low energy consumption.

(2) Simplified production process: With over 20 years of industry experience, we tailor-make Wet Hay/Grass/Alfalfa pellet production lines to your needs, eliminating unnecessary processing steps.

(3) High degree of automation: Reduced manual operation not only saves labor costs but also achieves high-efficiency production.

(4) Enhanced raw material applicability: Various raw materials can be used to press biomass pellets; simply changing molds and other accessories truly achieves "one machine for multiple uses."

3. Application scenarios of wet hay/grass/alfalfa biomass pellet processing equipment

(1) Domestic heating and living energy, clean, pollution-free, easy to store and transport;

(2) Industrial boiler and kiln fuel, instead of coal and gas, to solve environmental pollution;

(3) Can be used as a fuel for gasification power generation and thermal power generation to solve the problem of shutting down small thermal power plants;

(4) It can also be used as feed for livestock in large farms for easy storage and transportation.

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TONY Brand 3-3.5 TPH Wet Hay/Grass/Alfalfa Line can process wet grass and various biomass materials related to agricultural waste into biomass pellets. Grass processing into biomass pellets has a wide range of uses .As fuel: grass pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: grass pellets processed by grass pellet machine can be used as feed for livestock. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 3-3.5 Ton/Hour

2. Raw materials: Wet Hay/Grass/Alfalfa

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet grass and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Wet Hay/Grass/Alfalfa Production Line

2. Raw Material: Bales of Wet Hay/Grass/Alfalfa

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 3-3.5 TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-90kw, Effective Hammer Mill-TFD75*100-110kw, Rotary Drum Dryer-1.8*18m ,TONY Pellet Machine-TYJ860-III-220kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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TPX2000-90kw旋切机图

带原材料-成品图

1.Grinding Process：

A.The process is mainly used to grind wet hay/grass/alfalfa within 1.8m in diameter into wet hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-90kw models *1set

C.Capacity:3-4 ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

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高效粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm wet hay/grass/alfalfa pieces into 8-14mm wet hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD75*100-110kw *1set.

C.Capacity: 3-3.5 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

图片

3.Drying Process: 

A.This process is mainly used to dry the hay/grass/alfalfa dust from 30-35% to 10-15%.  

B.Capacity: 3-3.5 tons/hour.

C.TONY use 1set of 1.8*18m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220kw *1set

C. Capacity:3-3.5 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:3-3.5 tons/hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

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半自动包装机

6. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:3-3.5 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 湿草捆+颗粒 颗粒机

Wet Hay/Grass/Alfalfa biomass pellets are a new type of rod-shaped fuel, produced by compressing recycled Wet Hay/Grass/Alfalfa biomass after drying. In the current context of increasing energy scarcity, the emergence of new biomass pellet fuel undoubtedly aligns with the development of the times. Compared with traditional energy sources, biomass pellet fuel is environmentally friendly and has a high calorific value, making it increasingly popular.

The production of biomass pellets is affected by several factors, mainly the following:

1. Raw Materials: The fewer impurities in the raw materials, the higher the yield and the better the quality of the finished pellets. Raw materials with more impurities require screening, which may result in losses, and subsequent drying and pelletizing will lead to a relatively lower yield.

2. Raw Material Moisture Content: Raw material moisture content, also known as material water content, is optimal for biomass pellets at 10%-15%. Excess moisture in the raw materials needs to be dried before pelletizing. If the moisture content is too high, the heat transfer rate within the pelleting process will decrease. The evaporated moisture will form high-pressure steam in the holes of the forming mold, resulting in pellets with low density, surface cracking, and brittleness. Raw materials with higher moisture content will produce fewer finished products.

3. Choosing Equipment Quality: The quality of the equipment is crucial. Under the same humidity and raw material conditions, the quality of the selected processing equipment determines the quantity and quality of the biomass pellets. Therefore, choosing a good biomass pellet production line is essential. Tony has over 20 years of experience in this industry; you can contact Tony for more information.

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草图加颗粒图

Advantages of Wet Hay/Grass/Alfalfa Biomass Pellets

1. Advantages as Feed

Wet Hay/Grass/Alfalfa biomass pellets offer the following advantages as feed:

(1) High Nutritional Value: Wet Hay/Grass/Alfalfa pellets are rich in protein, minerals, and various vitamins, especially vitamin K, which aids in animal digestion and absorption.

(2) Good Palatability: The pellet shape facilitates chewing by livestock, and the release of aroma during processing enhances palatability.

(3) Easy Storage and Transportation: Pellet-shaped Wet Hay/Grass/Alfalfa pellets are easy to store and transport, reducing waste.

(4) Reduced Environmental Pollution: The raw materials are clean and hygienic, preventing environmental pollution.

2. Advantages as Fuel

Wet Hay/Grass/Alfalfa biomass pellets also offer significant advantages as fuel:

(1) High Calorific Value: Biomass pellet fuel has a high calorific value, especially after carbonization, where the calorific value is even higher.

(2) High Purity: Biomass pellets contain no other non-heat-generating impurities, resulting in high combustion efficiency.

(3) Environmental Friendliness: Biomass fuel is virtually sulfur-free. When used in biomass solid fuel boilers, it meets boiler flue gas emission requirements without desulfurization. The flue gas dust has good hydrophilicity and is easy to remove.

(4) Economic Benefits: The combustion of biomass fuel can produce high-quality organic potassium fertilizer, resulting in considerable economic benefits.

In conclusion, Wet Hay/Grass/Alfalfa biomass pellets offer significant advantages whether used as feed or fuel, meeting animal nutritional needs while providing an efficient energy solution.

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绿色地球+原材料+颗粒图

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公司介绍图