1.图片

Project Brief Introduction:

1.Product:Wet Hay/Grass/Alfalfa Pellet Line

2.Capacity:2.8-3.2 Ton /Hour

3.TONY Brand 2.8-3.2 Ton /Hour Wet Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,l,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 380 kw

6.Need Area: About  ㎡  L: M  W: M  H: M）

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet hay/grass/alfalfa biomass pellet processing equipment

The pellet mill's main unit is the core equipment, operating based on the compression mechanism between rollers and a die. When material is fed into the pellet mill, an electric motor drives the main shaft through a gearbox or reducer, which in turn rotates the rollers. As the rollers rotate, they squeeze the material into the pores of the die. Under the influence of high temperature and pressure, the lignin in the sawdust softens, causing the cellulose molecules to dislocate, deform, and expand, allowing adjacent biomass particles to mesh with each other, automatically forming the pellets without any adhesive.

2. Characteristics of wet hay/grass/alfalfa biomass pellet processing equipment

(1) Efficient Drying: Wet grass has a high moisture content and typically requires a drying process to reduce it to within 10-15%. Efficient drying equipment ensures that wet grass reaches the appropriate moisture content quickly, improving the subsequent pelletizing process.

(2) Durability: In wet grass pellet machines, the die and rollers are consumable parts, so the processing equipment must be durable and have a long service life. Users should pay attention to maintenance. The highly wear-resistant die and rollers used by our company have a significantly longer service life and output than standard pellet machines.

(3) High Level of Automation: Modern wet grass pellet processing equipment is typically equipped with automated control systems, enabling continuous production, reducing manual intervention, and improving production efficiency and product quality consistency.

(4) Environmental Protection and Energy Saving: With growing environmental awareness, processing equipment should be energy-efficient and emission-reducing to minimize environmental impact. For example, using drying equipment with high thermal efficiency can reduce energy consumption.

(5) High Adaptability: Processing equipment should be flexible and adaptable to varying raw material characteristics and production scales.

3. Application scenarios of wet hay/grass/alfalfa biomass pellet processing equipment

(1) Economic Benefits

The use of hay, weeds, and dead grass as biomass pellet fuel raw materials is due to their plentiful availability and low cost. Even after factoring in other costs such as fuel and power, wages and benefits, and equipment depreciation, the overall cost remains low. The price of hay pellets is currently rising, which can bring significant economic benefits to customers.

(2) Environmental Benefits

Improper handling of hay can pollute the environment to a certain extent. Pellets made from hay, burned in a dedicated gasification boiler, have a thermal efficiency of up to 81%. Carbon dioxide and sulfur dioxide emissions are near zero. It can replace non-renewable fuels such as coal and oil, while also reducing the environmental impact of waste.

(3) Social Benefits

The completion of the hay pellet production line will not only increase income, but also create jobs and reduce unemployment. Furthermore, this product can replace non-renewable energy sources, addressing the energy crisis and contributing to the establishment of a sustainable energy system and the promotion of economic development.

Biomass pellet fuel is energy-efficient and environmentally friendly, conserving non-renewable resources, and alleviating electricity and oil shortages. With the continuous promotion and application of biomass fuels, the demand for biomass pellet fuels will inevitably increase significantly in the future, and the market prospects are very broad.

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TONY Brand 2.8-3.2 TPH Wet Hay/Grass/Alfalfa Line can process wet grass and various biomass materials related to agricultural waste into biomass pellets. Grass processing into biomass pellets has a wide range of uses .As fuel: grass pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: grass pellets processed by grass pellet machine can be used as feed for livestock. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 2.8-3.2 Ton/Hour

2. Raw materials: Wet Hay/Grass/Alfalfa

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet grass and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Wet Hay/Grass/Alfalfa Production Line

2. Raw Material: Bales of Wet Hay/Grass/Alfalfa

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 2.8-3.2 TPH

5. Process: Grinding Process - Fine Crushing Process - Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-75kw, Effective Hammer Mill- TFD75*100-90kw, Rotary Drum Dryer-1.8*15m ,TONY Pellet Machine-TYJ760-III-185kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX2000-75kw旋切机图

带原材料-成品图

1.Grinding Process：

A.The process is mainly used to grind wet hay/grass/alfalfa within 1.8m in diameter into wet hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-75kw models *1set

C.Capacity:2.5-3.5 ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm wet hay/grass/alfalfa pieces into 8-14mm wet hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD75*100-90kw *1set.

C.Capacity: 3-3.5tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

图片

3.Drying Process: 

A.This process is mainly used to dry the hay/grass/alfalfa dust from 30-35% to 10-15%.  

B.Capacity: 2.8-3.2 tons/hour.

C.TONY use 1set of 1.8*15m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185kw *1set

C. Capacity:2.8-3.3 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.5图片

镀锌冷却机+颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:2.8-3.2 tons/hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.6图片

半自动包装机

6. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:2.8-3.2 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 湿草捆+颗粒 颗粒机

The wet straw processing biomass pellet startup project possesses resource sustainability and environmental value, but it requires overcoming challenges in pre-treatment technology and cost control, making it suitable for implementation in areas rich in agricultural resources. Resource Utilization: Using agricultural straw, forestry waste, and other wet straw as raw materials, it addresses the problem of biomass resource waste and promotes the transformation and upgrading of traditional industries.

Energy Substitution: The product can replace fossil fuels such as coal and fuel oil, and can be used in heating, industrial boilers, and other fields, reducing air pollution.

Policy Alignment: It aligns with my country's energy structure optimization and green development strategy, contributing to improved energy self-sufficiency and national energy security. The current market price for biomass pellets is approximately 800-1200 yuan/ton, with a gross profit margin of approximately 20%-30%. The high profit margin and low cost make it more suitable for investment.

Policy Subsidies: Some regions offer production subsidies or tax incentives for renewable energy projects.

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草图加颗粒图

1. Safe Use

Because wet grass biomass pellet fuel is derived from natural biofertilizer or wood, it contains no fissile or explosive chemicals, preventing poisoning, explosions, or leaks.

2. Sustainable Use

The ash from burning wet grass biomass pellet fuel can be used as fertilizer, promoting new plant growth and reinvigorating the bioresource supply.

3. Low Cost

Wet grass biomass pellet fuel utilizes agricultural and forestry waste, representing a resource reuse strategy. Because it utilizes renewable waste resources, its operating cost is significantly lower than that of other energy sources, such as gas, oil, and electricity.

4. Good Ignition Properties

Wet grass biomass pellet fuel ignites better than coal, making it easier to ignite and significantly reducing startup time.

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绿色地球+原材料+颗粒图

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公司介绍图