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Project Brief Introduction:

1.Product:Dried Hay/Grass/Alfalfa Pellet Line

2.Capacity:14-16 Ton /Hour

3.TONY Brand 14-16 Ton /Hour Dried Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ860-Ⅲ-250KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 2150 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

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1. The working principle of dried hay/grass/alfalfa biomass pellet processing equipment

Hay/pasture/alfalfa pellets are fuel pellets made from hay/pasture/alfalfa through grinding, crushing, and pelleting processes. The production process mainly includes the following steps: First, the hay/pasture/alfalfa is cleaned, cut, or dried to reduce its moisture content to below 15%. Then, the processed raw material is chopped using a rotary cutter and ground into sawdust using a grinder. Finally, the pellets are pressed into compact, uniformly sized, and smooth pellets using a pellet mill.

2. Characteristics of dried hay/grass/alfalfa biomass pellet processing equipment

(1) Significant advantages of high output and low energy consumption: TONY's production equipment uses high-quality materials and features innovative design, resulting in high output and low energy consumption.

(2) Simplified production process: With over 20 years of industry experience, we tailor-make Dried Hay/Grass/Alfalfa pellet production lines to your needs, eliminating unnecessary processing steps.

(3) High degree of automation: Reduced manual operation not only saves labor costs but also achieves high-efficiency production.

(4) Enhanced raw material applicability: Various raw materials can be used to press biomass pellets; simply changing molds and other accessories truly achieves "one machine for multiple uses."

3. Application scenarios of dried hay/grass/alfalfa biomass pellet processing equipment

(1) Domestic heating and living energy, clean, pollution-free, easy to store and transport;

(2) Industrial boiler and kiln fuel, instead of coal and gas, to solve environmental pollution;

(3) Can be used as a fuel for gasification power generation and thermal power generation to solve the problem of shutting down small thermal power plants;

(4) It can also be used as feed for livestock in large farms for easy storage and transportation.

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TONY Brand 14-16 TPH Dried Hay/Grass/Alfalfa Line can process dried grass and various biomass materials related to agricultural waste into biomass pellets. Grass processed into biomass pellets has a wide range of uses. As fuel: Grass pellets can be used as fuel for power plant boilers, industrial boilers, and residential heating. Its calorific value is similar to coal, but it is cheaper and produces fewer pollutants during combustion, making it a more environmentally friendly fuel. As animal feed: Grass pellets processed by a grass pellet mill can be used as livestock feed. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 14-16 Ton/Hour

2. Raw materials: Dried Hay/Grass/Alfalfa

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to dried grass and related agricultural residues.

5. Finished Pellets Markets: The core applications of grass pellets revolve around two main directions: "clean energy substitution" and "feed supplementation," covering diverse scenarios such as industrial heating, agricultural breeding, and residential heating. This not only solves the pollution problem caused by grass waste but also provides low-cost energy and feed resources.

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1. Project Name: Dried Hay/Grass/Alfalfa Production Line

2. Raw Material: Bales of Dried Hay/Grass/Alfalfa

3. Moisture Content of Raw Material:10-15%

4. Capacity: 14-16 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2500-132kw, Effective Hammer Mill- TFD85*250-250kw, TONY Pellet Machine-TYJ860-III-250kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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1.Grinding Process

A.The process is mainly used to grind dried hay/grass/alfalfa within 2.2m in diameter into dried hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2500-132kw models *3sets

C.Capacity:4.5-5 ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

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2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm dried hay/grass/alfalfa pieces into 8-14mm dried hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD85*250-250kw *2sets

C.Capacity:  14-16 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-250kw *4sets

C. Capacity:14-16 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*2 sets

C.Capacity:14-16 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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5.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.TONY brand ton packing machine*2sets

C.Capacity: 14-16 tons/hour.

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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1. Growing Demand for Renewable Energy: With increasing global environmental awareness and the urgent need to reduce carbon emissions, the demand for renewable and sustainable energy is growing. Grass pellets, as a clean, renewable fuel, are well-suited to meeting this demand. Governments and industries are also providing support and incentives for the development and use of renewable energy, further driving the growth of the grass pellet market.

2. Expanding Heating Applications: In residential and commercial heating, there is a growing trend toward more sustainable and environmentally friendly heating methods. Hay/grass/alfalfa pellet stoves and boilers are becoming increasingly popular for their efficient and clean heating of homes and buildings. This growing interest in pellet heating systems is expected to drive demand for hay/grass/alfalfa pellets.

3. Potential in Emerging Markets: With the improvement and widespread adoption of hay/grass/alfalfa pellet production technology, emerging economies hold significant market potential. These regions may have abundant hay/grass/alfalfa resources and growing energy demand, presenting new opportunities for hay/grass/alfalfa pellet manufacturers and suppliers. 4. Diversified End-Use Applications: In addition to heating and power generation, research and development is currently underway to explore other potential applications for Hay/Grass/Alfalfa granules. This includes their use in bio-based products and as a raw material in various industrial processes, which will further open up new market channels and enhance the market potential of Hay/Grass/Alfalfa granules.

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Improved Feed Conversion Rate:

After processing, Dried Hay/Grass/Alfalfa pellets have a more concentrated nutritional composition. Feeding livestock and poultry with Dried Hay/Grass/Alfalfa pellets during winter can reduce the amount of Dried Hay/Grass/Alfalfa used, increasing meat, egg, and milk production, thereby improving the economic benefits of animal husbandry.

Small Size, Easy Storage and Transportation:

Dried Hay/Grass/Alfalfa pellets are only about one-quarter the size of traditional Dried Hay/Grass/Alfalfa, significantly saving storage space. Their regular shape and high density also prevent them from scattering or spoiling during transportation, reducing transportation costs and losses. Furthermore, their low dust content is beneficial to human and animal health.

Improved Palatability and Quality:

Some Dried Hay/Grass/Alfalfa products may have a distinctive odor or a hard texture, making them unpalatable to livestock, such as sweet clover. However, processing grass into pellets through crushing, mixing, and extrusion improves its palatability and flavor, increasing livestock feed intake.

Expanding Feed Sources:

Strong-stemmed forage grasses like Eurasian grass and fescue, after being crushed and processed into pellets, are more appealing to livestock, effectively utilizing low-utilization forage and enriching feed variety and sources.

Balanced Nutrition:

During pellet production, different types of forage powder can be mixed with concentrates, minerals, vitamins, etc., in specific proportions according to the nutritional needs of different livestock and poultry, creating nutrient-rich pellets that ensure livestock receive comprehensive and balanced nutrition.

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