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Project Brief Introduction:

1.Product:Dried Hay/Grass/Alfalfa Pellet Line

2.Capacity:12-14 Ton /Hour

3.TONY Brand 12-14 Ton /Hour Dried Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1850 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

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1. The working principle of dried hay/grass/alfalfa biomass pellet processing equipment

The main equipment for pressing dried hay/forage/alfalfa pellets is a biomass pellet mill. The processing of  dried hay/forage/alfalfa biomass pellets begins with pretreatment of the  dried hay/forage/alfalfa, including crushing and pulverizing. Then, the hay/forage/alfalfa powder is pressed into rod-shaped pellets using a biomass pellet mill. The finished pellets have high density, are easily combustible, have high calorific value, and low ash content, making them an ideal substitute for coal.

2. Characteristics of dried hay/grass/alfalfa biomass pellet processing equipment

(1) Streamlined Process: Pre-treatment equipment focuses on "cleaning + crushing". The dry hay/grass/alfalfa already meets moisture standards, eliminating the need for drying equipment. The pre-treatment process is simpler, and the equipment design emphasizes impurity removal and material refinement.

(2) Pellet Machine: The core is a ring die pelletizer with a longer ring die life. The forming rate is higher.

(3) Cooling and Screening Equipment:No need for significant dehumidification (only moisture content needs to be stabilized at 10%-15%), resulting in lower fan energy consumption.

3. Application scenarios of dried hay/grass/alfalfa biomass pellet processing equipment

(1) Boilers in small and medium-sized enterprises: Many small and medium-sized enterprises need to use boilers in their production process. Traditional coal-fired boilers are gradually restricted due to environmental issues. Biomass pellet fuel, as a clean energy, can replace coal for the boilers of these enterprises.

(2) Home heating and hot water systems: With the improvement of environmental awareness and the government's support for clean energy, biomass pellet fuel has also begun to enter the home market. It can be used for home heating and hot water systems, such as fireplaces, heating stoves, etc.

(3) Agriculture and forestry: In the fields of agriculture and forestry, biomass pellet fuel can be used to dry grains, heat greenhouses, etc. In addition, biomass pellet fuel made from crop waste can also help farmers deal with agricultural waste such as straw and reduce environmental pollution.

(4) Industrial production: Some industrial production processes require a lot of heat energy, such as food processing, textiles and other industries. Biomass pellet fuel can be used as a heat energy source for these industries, reducing dependence on traditional fossil fuels.

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TONY Brand 12-14 TPH Dried Hay/Grass/Alfalfa Line can process dried grass and various biomass materials related to agricultural waste into biomass pellets. Grass processed into biomass pellets has a wide range of uses. As fuel: Grass pellets can be used as fuel for power plant boilers, industrial boilers, and residential heating. Its calorific value is similar to coal, but it is cheaper and produces fewer pollutants during combustion, making it a more environmentally friendly fuel. As animal feed: Grass pellets processed by a grass pellet mill can be used as livestock feed. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 12-14 Ton/Hour

2. Raw materials: Dried Hay/Grass/Alfalfa

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to dried grass and related agricultural residues.

5. Finished Pellets Markets: The core applications of grass pellets revolve around two main directions: "clean energy substitution" and "feed supplementation," covering diverse scenarios such as industrial heating, agricultural breeding, and residential heating. This not only solves the pollution problem caused by grass waste but also provides low-cost energy and feed resources.

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1. Project Name: Dried Hay/Grass/Alfalfa Production Line

2. Raw Material: Bales of Dried Hay/Grass/Alfalfa

3. Moisture Content of Raw Material:10-15%

4. Capacity: 12-14 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2500-110kw, Effective Hammer Mill- TFD85*220-220kw, TONY Pellet Machine-TYJ860-III-220kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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1.Grinding Process

A.The process is mainly used to grind dried hay/grass/alfalfa within 2.2m in diameter into dried hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2500-110kw models *3sets

C.Capacity:4-5 ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

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2.Fine Crushing Process

A. The process is mainly used to crush 60-70mm dried hay/grass/alfalfa pieces into 8-14mm dried hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD85*220-220kw *2sets

C.Capacity:  12-14 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220kw *4sets

C. Capacity:12-14 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*2 sets

C.Capacity:12-14 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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5.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.TONY brand ton packing machine*2sets

C.Capacity: 12-14 tons/hour.

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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The dried Hay/Grass/Alfalfa pellet market analysis can be explored in detail from multiple aspects, including market size, supply, demand, competitive landscape, and policy environment.

Market Size and Growth

In recent years, the global dried Hay/Grass/Alfalfa pellet market, especially the dried Hay/Grass/Alfalfa pellet market, has shown a significant growth trend. According to the Luyi Market Strategy forecast, the global dried Hay/Grass/Alfalfa pellet market size reached a significant level in 2023 and is expected to continue its rapid growth in the coming years. In China, with the advancement of the dairy industry revitalization plan and the "grain-to-feed" policy, the dried Hay/Grass/Alfalfa pellet market has shown enormous development potential.

Market Supply and Demand

The supply of the dried Hay/Grass/Alfalfa pellet market mainly depends on production technology and quality control. On the demand side, with global population growth and increased consumer demand for high-quality meat and dairy products, the livestock industry's demand for high-quality feed is also increasing, thus promoting the development of the dried Hay/Grass/Alfalfa pellet market.

Market Competition Landscape

The competitive landscape of the dried Hay/Grass/Alfalfa pellet industry is complex. Key competitive factors include:

Intra-industry competition: Slow industry growth, intense market share competition, numerous competitors, and low product differentiation.

Customer bargaining power: Can customers persuade sellers to lower prices, improve product quality, or provide better services?

Supplier bargaining power: Can suppliers persuade buyers to accept higher prices, shorter payment terms, or more reliable payment methods?

Threat from potential competitors: New entrants will bring new production capacity, share resources and market share, which may lead to increased costs and decreased profits.

Pressure from substitute products: Competitive pressure from products with similar functions or meeting the same needs.

Policy Environment and Future Trends

The policy environment has a significant impact on the development of the grass pellet market. For example, the National Dairy Industry Revitalization Plan and the "Grain-to-Feed" policy have provided a favorable development environment for the dried hay/grass/alfalfa pellet industry. Furthermore, continuous advancements in pelleting and feed processing technologies have significantly improved the production efficiency and quality of grass pellets, further boosting market development.

In summary, the dried hay/grass/alfalfa pellet market will continue to be driven by policy support and technological advancements, resulting in continued growth in market size and demand, and increasingly fierce competition.

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Dried Hay/Grass/Alfalfa Pellets Benefit Analysis:

1. Economic Benefits

(1) Improved Feed Conversion Rate: Dried Hay/Grass/Alfalfa pellets have a higher feed conversion rate than traditional forage, meaning that under the same feeding conditions, using Dried Hay/Grass/Alfalfa pellets can result in higher meat, egg, and milk production.

(2) Reduced Storage and Transportation Costs: The volume of Dried Hay/Grass/Alfalfa pellets is only one-quarter that of raw hay, making storage and transportation more convenient and reducing related costs.

(3) Expanded Feed Sources: Processing some tough plant or crop by-products, chaff, straw, and various leaves into pellets can create feed that livestock readily consume, thereby expanding feed sources and reducing feed costs.

2. Ecological Benefits

The production and use of Dried Hay/Grass/Alfalfa pellets also have a positive impact on the ecological environment.

(1) Reduced Environmental Pollution: Green and environmentally friendly planting and processing techniques are adopted in the production of Dried Hay/Grass/Alfalfa pellets, ensuring their safety and thus reducing environmental pollution.

(2) Efficient Resource Utilization: By exploring circular economy models and utilizing by-products and waste from Dried Hay/Grass/Alfalfa pellet production, efficient resource utilization and environmental friendliness are achieved.

3. Social Benefits

(1) Promote Agricultural Modernization: The production and use of Dried Hay/Grass/Alfalfa pellets are an important component of agricultural modernization, improving agricultural production efficiency and promoting the optimization and upgrading of the agricultural industrial structure.

(2) Increased Farmers' Income: The production and sale of Dried Hay/Grass/Alfalfa pellets can bring additional income to farmers, helping to improve their living standards.

In conclusion, Dried Hay/Grass/Alfalfa pellets have significant advantages in terms of economic, ecological, and social benefits. With technological advancements and market expansion, the advantages of Dried Hay/Grass/Alfalfa granules will become even more apparent.

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