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Project Brief Introduction:

1.Product:Dried Hay/Grass/Alfalfa Pellet Line

2.Capacity:8.5-9.5 Ton /Hour

3.TONY Brand 8.5-9.5 Ton /Hour Dried Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1250 kw（根据实际写）

6.Need Area: About  ㎡  L: M  W: M  H: M（根据实际写）

Project Layout For Customer:

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1. The working principle of dried hay/grass/alfalfa biomass pellet processing equipment

The principle of hay pellet processing equipment is to physically compress wet straw into pellets. During the pelleting process, the biomass hay raw material falls vertically into the feed port. The rotation of the pressure rollers causes the material to be continuously and evenly distributed on the inner surface of the mold cavity. Under the crushing of the pressure rollers, the powdery material passes through the holes of the mold. During this process, the material is subjected to high pressure and high temperature, which causes physical changes or appropriate chemical changes, causing the powdery material to form a continuously elongated cylindrical solid body. Then, the pellets are cut by the cutting blade and discharged from the discharge port. At this point, the pellet pressing process is completed.

2. Characteristics of dried hay/grass/alfalfa biomass pellet processing equipment

(1) Direct connection between the motor shaft and gear shaft results in stronger power transmission, greater torque resistance, higher stability, and lower maintenance rate.

(2) Improved bearing housing, changed sealing method, and use of forged tempered wear-resistant material to prevent dust from entering the bearing housing.

(3) Larger gearbox body and gears result in higher output power and lower power consumption.

(4) Uses genuine heavy-duty Harbin bearings, resulting in longer bearing life and lower overall machine maintenance rate.

(5) The ring die adopts a vertical double-layer structure, with both layers usable, improving utilization, reducing costs, and increasing efficiency.

(6) Rotating pressure rollers centrifuge the material, resulting in uniform material distribution.

(7) High efficiency and energy saving, automatic timed oil lubrication ensures sufficient bearing lubrication and safer, more reliable operation.

(8) High-pressure filtration and a clean, smooth independent frequency converter guarantee particle output.

3. Application scenarios of dried hay/grass/alfalfa biomass pellet processing equipment

High-density pellets improve the feeding efficiency of gasifiers, and the syngas can be used for power generation or heating. Harvesting aquatic plants (such as reeds and cattails) to make pellets avoids water pollution from decay while generating economic benefits. The pellets can be stored for 2-3 years without spoiling, ensuring livestock feed supply in disaster areas during floods and snowstorms (such as the FAO's emergency reserve program). As a dual reserve of strategic energy and feed, it supports long-term emergency needs.

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TONY Brand 8.5-9.5 TPH Dried Hay/Grass/Alfalfa Line can process dried grass and various biomass materials related to agricultural waste into biomass pellets. Grass processed into biomass pellets has a wide range of uses. As fuel: Grass pellets can be used as fuel for power plant boilers, industrial boilers, and residential heating. Its calorific value is similar to coal, but it is cheaper and produces fewer pollutants during combustion, making it a more environmentally friendly fuel. As animal feed: Grass pellets processed by a grass pellet mill can be used as livestock feed. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 8.5-9.5 Ton/Hour

2. Raw materials: Dried Hay/Grass/Alfalfa

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to dried grass and related agricultural residues.

5. Finished Pellets Markets: The core applications of grass pellets revolve around two main directions: "clean energy substitution" and "feed supplementation," covering diverse scenarios such as industrial heating, agricultural breeding, and residential heating. This not only solves the pollution problem caused by grass waste but also provides low-cost energy and feed resources.

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1. Project Name: Dried Hay/Grass/Alfalfa Production Line

2. Raw Material: Bales of Dried Hay/Grass/Alfalfa

3. Moisture Content of Raw Material:10-15%

4. Capacity: 8.5-9.5 TPH

5. Process: Grinding Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2000-90kw, Effective Hammer Mill- TFD75*132-132kw, TONY Pellet Machine-TYJ760-III-185kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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1.Grinding Process:

A.The process is mainly used to grind dried hay/grass/alfalfa within 1.8m in diameter into dried hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2000-90kw models *3sets

C.Capacity:3-4 ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

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2.Fine Crushing Process:

A. The process is mainly used to crush 60-70mm dried hay/grass/alfalfa pieces into 8-14mm dried hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD75*132-132Kw *2set.

C.Capacity: 8.5-9.5 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

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3.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185Kw *3sets

C. Capacity:8.5-9.5 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:8.5-9.5 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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5. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand double packing machine* 1set.

C.Capacity:8.5-9.5tons/hour.

Main Parts: 

(1)TONY's New Double Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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Hay processing into biomass pellets is a low-investment, high-return green energy solution that aligns with the global sustainable development trend towards 2025. It can generate millions in annual profits while contributing to environmental protection, making it particularly suitable for entrepreneurs in areas rich in agricultural resources. The project's core advantages lie in low raw material costs, strong policy support, and easy-to-learn technology. We recommend starting with a small-scale local pilot project and gradually expanding, for example, by partnering with farms and utilizing smart equipment to improve efficiency. For further details, please feel free to contact us. Seize the golden opportunity of biomass energy and begin your green entrepreneurial journey!

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1. Space Saving

High-temperature compression significantly reduces storage space in hay pellet biomass pellets.

2. High Combustion Efficiency

Hay pellet biomass pellets greatly improve the combustion performance of wood-based materials, increasing thermal efficiency by over 80%. One ton of biomass pellet fuel produces the equivalent heat of 0.8 tons of coal. Its calorific value is tested using specialized equipment.

3. Safe to Use

Because hay pellet biomass pellet fuel is derived from naturally occurring bio-fertilizer or wood sap, it does not contain easily fissile or explosive chemicals, thus eliminating the risk of poisoning, explosions, or leaks.

4. Sustainable Utilization

The ash from biomass pellet fuel combustion can be used as fertilizer, promoting new plant growth and entering a new cycle, ensuring the sustainable use of biological resources.

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