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Project Brief Introduction:

1.Product:Wet EFB Pellet Line

2.Capacity: 14-15T/Hour

3.TONY Brand 14-15Ton /Hour Wet EFB Pellet Line Project Process

4.Main Machine:Comprehensive Chipper, Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1950 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet EFB biomass pellet processing equipment

Processing EFB (Empty Palm Fruit Bunches) into biomass pellets is an important way to realize the resource utilization of palm waste and replace fossil energy. The core of the process is to convert loose, high-moisture EFB into a high-density, easy-to-store and transport clean fuel through the process of "pretreatment - drying - crushing - pelletizing - cooling and packaging".

2. Characteristics of wet EFB biomass pellet processing equipment

(1) Drying equipment: high heat exchange efficiency, anti-sticking, flexible adjustment of material residence time according to EFB humidity to ensure drying uniformity

(2) Crushing equipment: high speed, strong shearing, suitable for coarse fibers, can repeatedly impact EFB coarse fibers to avoid the problem of "unbreakable and entangled hammer pieces"

(3) Pelletizing equipment: wear-resistant ring die + high extrusion strength to activate lignin. The ring die uses double-layer wear-resistant alloy steel to withstand the intense friction of EFB coarse fibers. The diameter of the pressure roller is increased to avoid local overload and cracking of the ring die

(4) Cooling equipment: countercurrent heat exchange + multi-layer screen bed, fast and stable quality

3. Application scenarios of wet EFB biomass pellet processing equipment

(1) Energy: Producing biomass pellet fuel to replace coal for power generation or industrial boilers.

(2) Agriculture: Processing into organic fertilizer pellets to achieve nutrient recycling in palm plantations.

(3) Solid waste treatment: Helping palm oil mills achieve EFB reduction and resource utilization, in line with the "zero-waste agriculture" policy requirements.

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TONY Brand 14-15 Ton/Hour Wet EFB Pellet Manufacturing Plant can take wet EFB as the main raw material. After pretreatment and processing, it is solidified into high - density EFB pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in EFB resources.

1. Capacity: 14-15 Ton/Hour

2. Raw materials: Wet EFB

3. Moisture: Wet type, about 40%.

4. Application: All kinds of EFB materials suitable for pellet production.

Suitable customers: Palm plantation owners or related agricultural enterprises have abundant EFB resources. For example, palm oil mills generate a large amount of EFB waste during the production process. Energy companies, EFB biomass pellets as a clean energy, can be used in industrial heating, power generation and other fields, and have synergy with the existing business of energy companies. Environmental investors, investors with financial strength, technology investors, etc.and other places where EFB raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet EFB Pellet Production Line

2. Raw Material: All kinds of wet EFB

3. Moisture Content of Raw Material: 40%

4. Capacity: 14-15 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper- TPC1400-700-250kw, Effective Hammer Mill-TFD85*220-220kw, Rotary Drum Dryer-2.2*24m, TONY Pellet Machine- TYJ760-Ⅲ-185kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

三维图

5.1图片

TPC1400-700-250KW机器图

带原材料-成品图

1.Wet EFB To Palm Fiber Process:

A.This process is mainly used to grind the EFB into palm fiber with size 25-55mm. The finish palm fiber  size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1400-700-250kw with 6 flying blades type*1 set

C.Capacity:20-30 Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

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高效粉碎机

带锯末图

2.Palm Fiber Fine Crushing Process:

A.This process is mainly used to crush 25-55mm palm fiber into 8-14mm palm dust.

B.Capacity:14-15 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220kw*2 sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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烘干机

带锯末图

3.Wet Palm Dust Drying Process:

A.This process is mainly used to dry the palm dust  from 40% to 10-15%.

B.Capacity:14-15 Ton/Hour.

C.TONY use 2 sets of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:14-15Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185kw*5 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:14-15 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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吨包机

6.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:14-15 Ton/Hour. 

C.TONY brand ton packing machine*1 set

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿EFB+颗粒 颗粒机

The EFB Biomass Pellet Processing Project's Technical Foundation: Mature Processes and Standardized Equipment

The "EFB Pellet Processing Technology" employed in this project has undergone over a decade of iteration, resulting in a clear process path and standardized equipment, eliminating the need for complex technical research and development.

1. Core Process: Pretreatment (crushing and impurity removal) → Drying (hot air/drum drying, moisture reduction to 10%-15%) → Crushing (2-5mm particle size) → Pelletizing (ring die pelletizer, density 1.1-1.3g/cm³) → Cooling (countercurrent cooling to ≤30°C) → Screening and Packaging;

2. Equipment Maturity: Mainstream equipment (such as ring die pelletizers and drum dryers) is manufactured by professional manufacturers (such as China's TONY), allowing for flexible configuration based on production capacity requirements. The equipment has a low failure rate (average monthly downtime ≤4 hours) and minimal operational and maintenance challenges.

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湿EFB图 颗粒图

Energy Performance: High calorific value and stable combustion, suitable for various applications.

As a biomass fuel pellet, palm kernel pellets offer superior energy performance compared to most similar products. Their key advantages include:

High calorific value and density: The palm kernel fibers have a high lignification rate, resulting in pellets with a calorific value close to that of medium-grade coal, and a density of ≥1.1 g/cm³.  They are hard and resistant to breakage, with a loss rate of less than 5% during storage and transportation.

Excellent combustion characteristics: Low ash content during combustion, far lower than that of straw pellets, reducing clinker formation and cleaning frequency in the furnace, thus lowering maintenance costs.  Furthermore, combustion produces no sulfur or heavy metal emissions, and only releases the CO₂ absorbed during the raw material's growth, achieving carbon neutrality and meeting environmental emission standards.

Wide applicability: It can directly replace fossil fuels such as coal and natural gas, and be used in industrial boilers (e.g., for food processing and textile dyeing), biomass power plants, and home fireplaces, without requiring major modifications to existing equipment, resulting in low conversion costs.

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绿色地球+原材料+颗粒图

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客户参观图