1.图片

Project Brief Introduction:

1.Product:Wet EFB Pellet Line

2.Capacity: 10.5-12T/Hour

3.TONY Brand 10.5-12Ton /Hour Wet EFB Pellet Line Project Process

4.Main Machine:Comprehensive Chipper, Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-250kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1600 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet EFB biomass pellet processing equipment

(1) Feeding and pre-pressing: The crushed EFB material is fed into the pelletizing chamber by the feeder and evenly distributed to the gap between the pressing roller and the ring die (0.1-0.3mm) through the material plate;

(2) Extrusion heating: The pressing roller is driven by a motor to rotate (speed 200-300r/min), forcing the material into the cylindrical die hole of the ring die - the material is subjected to a huge extrusion pressure (30-100MPa) in the die hole, and at the same time, it produces intense friction with the die hole wall, and the temperature rises to 60-90℃;

(3) Natural bonding: The high temperature softens and melts the lignin (content 15%-20%) in the EFB, forming a natural adhesive that bonds the cellulose and hemicellulose particles together;

(4) Extrusion molding: The bonded material is extruded from the other end of the die hole to form cylindrical pellets with a diameter of 6-8mm and a length of 10-30mm, which are cut into the set length by a cutter and discharged.

2. Characteristics of wet EFB biomass pellet processing equipment

Pelletizing is the core process, and the equipment design revolves around "using the natural bonding of lignin to ensure pellet density":

 (1) Ring-type pelletizer: thick-walled ring die + large-diameter pressure roller The ring die is made of double-layer wear-resistant alloy steel (wall thickness 15-20mm, ordinary ring die wall thickness 8-12mm), with high die hole finish (Ra≤1.6μm), which can withstand the severe friction of EFB coarse fibers and has a service life of 300-500 hours (ordinary ring die only 150-200 hours); the pressure roller diameter is increased to 180-220mm (ordinary pressure roller 120-150mm), with a larger contact area and more uniform extrusion force, avoiding local overload and ring die cracking. 

(2) Adhesive-free design, relying on frictional heat generation

The equipment precisely controls the gap between the roller and the ring die (0.1-0.3mm) and the rotation speed (200-300r/min), so that the EFB generates a high temperature of 60-90℃ in the die hole, which just softens the lignin (lignin softening point 50-80℃). There is no need to add artificial adhesives such as starch and resin, which not only reduces costs but also avoids the generation of harmful gases (such as formaldehyde) during combustion.

3. Application scenarios of wet EFB biomass pellet processing equipment

(1) Supporting production lines within palm oil mills

Application scenario: To achieve the goal of "using waste to feed the factory", large palm oil mills build EFB pellet processing workshops within the factory area, directly processing the EFB they produce into pellets, which are used as boiler fuel in the factory (for steam supply for palm fruit cooking and oil extraction), and the remaining pellets are sold to the outside world.

(2) Processing factories around palm industry clusters

In palm industry clusters, some companies build large-scale EFB pellet processing plants in the middle of multiple palm oil mills, uniformly purchase EFB from surrounding small and medium-sized palm oil mills, and supply them to industrial customers or biomass power plants in the area after processing into pellets.

2.图片

TONY Brand 10.5-12 Ton/Hour Wet EFB Pellet Manufacturing Plant can take wet EFB as the main raw material. After pretreatment and processing, it is solidified into high - density EFB pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in EFB resources.

1. Capacity: 10.5-12 Ton/Hour

2. Raw materials: Wet EFB

3. Moisture: Wet type, about 40%.

4. Application: All kinds of EFB materials suitable for pellet production.

Suitable customers: Palm plantation owners or related agricultural enterprises have abundant EFB resources. For example, palm oil mills generate a large amount of EFB waste during the production process. Energy companies, EFB biomass pellets as a clean energy, can be used in industrial heating, power generation and other fields, and have synergy with the existing business of energy companies. Environmental investors, investors with financial strength, technology investors, etc.and other places where EFB raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Wet EFB Pellet Production Line

2. Raw Material: All kinds of wet EFB

3. Moisture Content of Raw Material: 40%

4. Capacity: 10.5-12 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper- TPC1300-600-160kw, Effective Hammer Mill-TFD75*160-160kw, Rotary Drum Dryer-1.8*24m, TONY Pellet Machine- TYJ860-Ⅲ-250kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

三维图

三维图

5.1图片

TPC1300-600-160KW机器图

带原材料-成品图

1.Wet EFB To Palm Fiber Process:

A.This process is mainly used to grind the EFB into palm fiber with size 25-55mm. The finish palm fiber  size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand comprehensive chipper TPC1300-600-160kw with 6 flying blades type*1 set

C.Capacity:10.5-12 Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

5.2图片

高效粉碎机

带锯末图

2.Palm Fiber Fine Crushing Process:

A.This process is mainly used to crush 25-55mm palm fiber into 8-14mm palm dust.

B.Capacity:10.5-12 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*160-160kw*2 sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.3图片

烘干机

带锯末图

3.Wet Palm Dust Drying Process:

A.This process is mainly used to dry the palm dust  from 40% to 10-15%.

B.Capacity:10.5-12 Ton/Hour.

C.TONY use 2 sets of 1.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图片

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:10.5-12Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-250kw*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.5图片

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:10.5-12 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.6图片

吨包机

6.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:10.5-12 Ton/Hour. 

C.TONY brand ton packing machine*1 set

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿EFB+颗粒 颗粒机

Development Trends of EFB Biomass Pellet Projects: Policy and Technology Drive Upgrades

In the future, EFB biomass pellet projects will develop towards scale, high value, and intelligentization:

1.Scale: More large-scale projects (10,000 tons per year) will emerge in major palm oil-producing regions. Centralized processing will reduce unit costs, while supporting biomass power plants or industrial parks to achieve integrated production, supply, and consumption.

2.High Value: Beyond fuel, high-value-added applications for pellets will be explored (such as processing into biochar for soil improvement or industrial adsorbents), increasing profit margins.

3.Intelligent: The introduction of PLC control systems (automatically adjusting drying temperature and pelletizing speed) and IoT monitoring (real-time monitoring of raw material inventory and equipment status) will reduce manual intervention and improve production efficiency.

4.Policy Dividends: Global carbon tariffs and renewable energy subsidies will continue to drive project development, especially in regions with high environmental protection requirements, leading to further growth in pellet demand.

8.图片

湿EFB图 颗粒图

The core environmental value of EFB biomass pellets lies in their low environmental impact throughout their entire life cycle. They perfectly align with global "dual carbon" policies and high environmental standards, making them an ideal alternative to fossil fuels (coal and natural gas).

1. Carbon-neutral cycle, contributing to carbon reduction goals

EFB is a natural product of palm tree growth. The CO₂ absorbed by palm trees through photosynthesis is essentially balanced by the CO₂ released by burning EFB pellets, achieving "carbon neutrality" (no additional carbon emissions). This characteristic can significantly reduce carbon emissions for industrial users (such as palm oil mills and cement plants) and biomass power plants. 

2. Extremely low pollutant emissions, eliminating the need for additional pollution control costs

Compared to coal combustion, EFB pellets emit significantly fewer pollutants during combustion. They are naturally sulfur- and heavy metal-free, eliminating the need for expensive desulfurization and denitrification equipment:

SO₂ emissions are <50mg/m³ (compared to 1500-2000mg/m³ for coal combustion)

NOₓ emissions are <200mg/m³ (compared to 800-1000mg/m³ for coal combustion), reducing nitrogen oxide pollution to the atmosphere.

With an ash content of only 2%-3% (compared to approximately 10%-20% for coal combustion), combustion produces a small amount of ash, which is rich in minerals such as potassium and calcium. This ash can be directly reused as organic fertilizer in palm plantations or farmland, achieving "zero solid waste" and avoiding landfill costs. 

3. No artificial additives, suitable for applications requiring high cleanliness.

The pelletizing process relies on the EFB's natural lignin (15%-20%) as a natural binder (softened and melted under high-temperature extrusion), eliminating the need for artificial binders such as starch or resin. Combustion does not release harmful gases such as formaldehyde and VOCs. This advantage makes it particularly suitable for applications requiring high cleanliness, such as food processing plants (such as baking and beverage production) and home heating, preventing fuel impurities from affecting product quality or harming human health.

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绿色地球+原材料+颗粒图

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公司服务图