1.图片
图片
3d
1. The working principle of wet bagasse biomass pellet processing equipment
Processing wet sugarcane bagasse into biomass pellets is an important way to recycle agricultural and forestry waste and replace fossil energy. The core of this process involves converting loose, high-moisture sugarcane bagasse into a high-density, clean fuel that is easy to store and transport through a series of steps: pretreatment, crushing, drying, pelletizing, cooling, and packaging.
2. Characteristics of wet bagasse biomass pellet processing equipment
(1) Gear drive, strong extrusion force: The large gear drive system provides strong extrusion force to ensure the density and quality of the pellets.
(2) Low energy consumption, high output: The equipment design focuses on energy efficiency and can achieve higher output with lower energy consumption.
(3) Easy to operate: Biomass pellet processing equipment usually has a simple and easy-to-understand operation interface and process, which is convenient for workers to operate.
(4) Strong adaptability: It can adapt to different types and forms of sugarcane raw materials.
(5) Easy maintenance: The equipment structure design takes into account the convenience of daily maintenance, such as easy replacement of wear parts.
(6) High safety: Various safety protection measures are incorporated into the equipment design, such as devices to prevent the entry of hard objects such as metal, and emergency stop buttons, etc.
3. Application scenarios of wet bagasse biomass pellet processing equipment
(1) Industrial boiler fuel
Application targets: Industrial enterprises that require a stable heat source, such as textile mills, paper mills, food processing plants, and chemical plants (such enterprises traditionally rely on coal-fired boilers, which puts great pressure on environmental protection).
(2) Civilian clean heating/cooking
Application targets: Winter heating, home cooking, and decentralized energy needs in small places such as homestays and farmhouses.
(3) Biomass power generation/cogeneration
Application targets: Small and medium-sized biomass power plants (installed capacity 10-30MW), industrial park cogeneration projects (providing electricity and steam for the park).
(4) Agricultural and animal husbandry auxiliary
Application targets: Organic fertilizer production enterprises, flower and seedling planting bases.
2.图片
TONY Brand 48-60 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.
1. Capacity: 48-60 Ton/Hour
2. Raw materials: Wet bagasse
3. Moisture: Wet type, about 40%.
4. Application: All kinds of bagasse materials suitable for pellet production.
Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages
5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.
3.图片
图片
原材料--成品图
1. Project Name: Wet Bagasse Pellet Production Line
2. Raw Material: All kinds of wet bagasse
3. Moisture Content of Raw Material: 40%
4. Capacity: 48-60 tons per hour
5. Process: Fine Crushing Process - Bagasse Storage Process-Drying Process - Pelletizing Process - Cooling Process - Packing Process
6. Main Equipment: Effective Hammer Mill-TFD120*200-355kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-3.2*28m, TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors
4.图片
|
How to use the TONY pellet production line to make pellets from wet bagasse? The process mainly includes the following steps and equipment: 1. Use TONY effective hammer mill to crush the slightly larger bagasse into 8-14 mm bagasse.If customer has enough Investment budget,he can also chose TONY Special Cutting Machine for bagasse which will be more expensive than the hammer mill. 2.Use TONY large hydraulic storage silo to storage 8-14 mm bagasse. 3.Use TONY rotary drum dryer to dry the bagasse with a 40% moisture content down to a moisture content of 10%-15%. 4.Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm. 5.Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C. 6.Use TONY Ton packing machine to pack the pellets into bags, each weighing 1 ton. For more detailed information and quotations, you can contact TONY. TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality. |
|
||||||||||||||||||||||||||||||||||||||||||||||||||
流程图1
流程图2
5.图片
原材料+颗粒图
颗粒+机器图
| Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout. | ||
| 图1 | 图2 | 图3 |
| Effective Hammer Mill | Large Hydraulic Storage Silo | Rotary Drum Dryer |
| 1.To Crush Larger Bagasse Into 8-14mm Baggase. 2.Model: TFD120*200-355KW*5sets 3.Capacity: 10-12Ton/Hour/Set |
1.To Storage Bagasse Before Dryer Control Bagasse Flow Entering The Dryer Model: TCY-30*5sets 2.TONY Uses Galvanized Material |
1.To Dry The 40% Bagasse Into 10-15% Bagasse. 2.Model: THGD3.2*28*5sets 3.Capacity:10-15Ton/Hour/Set |
| 图4 | 图5 | 图6 |
| Vertical Ring Die Pellet Machine | Galvanized Pellets Cooler | Ton Packing Machine |
| 1.To Press Dry Bagasse Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-280KW*12sets 3.Capacity:4-5 Ton/Hour/Set 4.New 304SS Type |
1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-10*5 sets 3.Capacity:48-60 Ton/Hour |
1.To Pack Pellets Into 1Ton/Bags 2.Model: TBD*5 sets 3.Capacity: 48-60Ton/Hour |
5.1图片
图片
1.Bagasse Fine Crushing Process:
A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.
B.Capacity:48-60 Ton/Hour.
C.TONY brand effective hammer mill TFD120*200-355kw*5sets
Main Parts:
(1)TONY Effective Hammer Mill.
(2)Galvanized Dust Collector.
(3)Sawdust Transportation Fan Blower.
(4)Cyclone With Airlock.
(5)Electrical Cabinets.
5.2图片
图片
2.Bagasse Storage Process:
A. This process is mainly used to storage the Bagasse that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and Bagasse in it is not easy to be blocked.
B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the Bagasse that comes out of the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the Bagasse on the ground directly which may need some labour.
Main Parts:
(1)TONY's new Large Hydraulic Storage Silo.
(2)With screws inside the storage bin to prevent Bagasse blocked.
5.3图片
图片
3.Wet Bagasse Drying Process:
A.This process is mainly used to dry the bagasse from 40% to 10-15%.
B.Capacity:48-60 Ton/Hour.
C.TONY use 5 sets of 3.2*28m rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace
TONY dryer use spiral tube material, and is not easy to deform.
Unlike other manufacturers with iron plate splicing welding, very easy to deformation.
Main Parts:
(1)TONY's Rotary Drum Dryer Main Body. (Reducers With Motors and Pips.)
(2)TONY's Hot Stove.
(3)Fan Blower+Cyclone With Airlock.
5.4图片
图片
4.Pelletizing Process:
A.This process is mainly used to to product pellets into φ6-8mm.
B.Capacity:48-60Ton/Hour.
C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw*12 sets
D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.
Main Parts:
(1)TONY's new Vertical Ring Die Pellet Machine.
(2)Cyclone And Bags Dust Collectors.
(3)Automatic Lubrication System.
(4)Electrical Cabinets.
5.5图片
图片
5.Cooling Process:
A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃
B.Capacity:48-60 Ton/Hour.
C.TONY brand galvanized pellets cooler *5 sets
Main Parts:
(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.
(2)Cyclone And Bags Dust Collectors.
(3) Fan Blower.
(4)Connect Pipes.
5.6.图片
图片
6.Packing Process:
A.This process is mainly used to pack pellets into 1 Ton/Bags.
B.Capacity:48-60 Ton/Hour.
C.TONY brand ton packing machine*5 sets
Main Parts:
(1)TONY Ton Packing Machine
(2) Electronic Platform Scale Metering System
(3) Automatic Tare, Zero, and Drop Correction Functions
(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy
6.图片
图片
7.图片
图片
1. With the increasingly severe energy and environmental crises, biomass energy is gaining increasing attention as a renewable and clean energy source. For example, sugarcane bagasse offers enormous development potential. Biomass can be utilized in a variety of ways, and processing it into compressed pellet fuel is an advanced method. The sulfur content in biomass pellet fuel is less than one-tenth that of coal, making it a viable alternative to coal and effectively reducing atmospheric sulfur dioxide emissions. The ash produced after combustion is an excellent natural fertilizer. Currently, biomass pellet gasification is a clean and environmentally friendly combustion method that plays a significant role in reducing pollution emissions and protecting the atmospheric environment.
2. Wet sugarcane bagasse is a valuable resource and is ubiquitous in some areas. For a long time, due to a lack of effective disposal methods, on-site incineration has polluted the environment. However, choosing sugarcane bagasse as the raw material for biomass pellets offers extremely low raw material costs. If local or surrounding areas are rich in resources, the raw material costs can be almost negligible.
3. Biomass fuel is not only environmentally friendly but also provides an alternative solution to meeting national energy needs. Market demand for biomass fuel continues to grow, and the price of biomass pellets has steadily increased. This creates significant profit opportunities for startups. Therefore, using sugarcane bagasse to produce biomass pellets has many advantages. In addition to protecting the environment and creating jobs, it can also generate huge economic benefits and ensure energy sustainability.
8.图片
图片
The advantages of wet bagasse pellets are primarily reflected in the following aspects:
Low cost and abundant supply: Bagasse fiber is a 100% natural product, with low cost and abundant supply, making it highly competitive in the market.
Environmentally friendly and naturally degradable: Sugarcane fiber is harmless and decomposes naturally, without damaging the environment, thus meeting the requirements of sustainable development.
High calorific value: Bagasse pellet fuel has a high calorific value of up to 4,000 kcal, making it suitable for biomass energy.
Wide range of applications: Bagasse pellets are widely used in industries such as food, healthcare, mining, metallurgy, petrochemicals, steelmaking, tobacco, and fine chemicals, with a broad market demand.
Technological advancements: Customized equipment can directly crush and dry bagasse into biomass pellet fuel, meeting the needs of large-scale production.
In summary, the advantages of bagasse pellets lie not only in their natural and environmentally friendly properties, but also in their high calorific value and wide range of applications. Technological advancements have also made large-scale production possible.
9.图片
图片
10.图片
图片
11.图片
图片
2025 Tony Machinery - All Rights Reserved. Map
