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1. The working principle of wet bagasse biomass pellet processing equipment
The core principle of processing wet sugarcane bagasse into biomass pellets is to achieve dense molding by controlling material properties through pretreatment and synergizing mechanical and thermal effects, leveraging the raw material's inherent components. Essentially, this is a physical and chemical process that transforms loose, high-moisture bagasse into high-density, highly stable fuel pellets. This can be broken down into three key stages: pretreatment, core molding, and post-processing.
2. Characteristics of wet bagasse biomass pellet processing equipment
(1) Gear drive, strong extrusion force: The large gear drive system provides strong extrusion force to ensure the density and quality of the pellets.
(2) Low energy consumption, high output: The equipment design focuses on energy efficiency and can achieve higher output with lower energy consumption.
(3) Easy to operate: Biomass pellet processing equipment usually has a simple and easy-to-understand operation interface and process, which is convenient for workers to operate.
(4) Strong adaptability: It can adapt to different types and forms of sugarcane raw materials.
(5) Easy maintenance: The equipment structure design takes into account the convenience of daily maintenance, such as easy replacement of wear parts.
(6) High safety: Various safety protection measures are incorporated into the equipment design, such as devices to prevent the entry of hard objects such as metal, and emergency stop buttons, etc.
3. Application scenarios of wet bagasse biomass pellet processing equipment
(1) Resource recycling: converting “waste” sugarcane bagasse into “useful” pellet products, thereby improving the comprehensive utilization rate of sugarcane bagasse resources;
(2) Environmental protection and emission reduction: replacing fossil energy (coal, natural gas) and traditional scattered burning of firewood, reducing carbon emissions and air pollution;
(3) Industry empowerment: providing new profit points for sugarcane product factories and rural cooperatives, and helping to upgrade the sugarcane industry and rural economy.
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TONY Brand 80-100 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.
1. Capacity: 80-100 Ton/Hour
2. Raw materials: Wet bagasse
3. Moisture: Wet type, about 40%.
4. Application: All kinds of bagasse materials suitable for pellet production.
Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages
5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.
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原材料--成品图
1. Project Name: Wet Bagasse Pellet Production Line
2. Raw Material: All kinds of wet bagasse
3. Moisture Content of Raw Material: 40%
4. Capacity: 80-100 tons per hour
5. Process: Fine Crushing Process - Bagasse Storage Process-Drying Process - Pelletizing Process - Cooling Process - Packing Process
6. Main Equipment: Effective Hammer Mill-TFD1600-500kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-3.5*28m, TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors
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How to use the TONY pellet production line to make pellets from wet bagasse? The process mainly includes the following steps and equipment: 1. Use TONY effective hammer mill to crush the slightly larger bagasse into 8-14 mm bagasse.If customer has enough Investment budget,he can also chose TONY Special Cutting Machine for bagasse which will be more expensive than the hammer mill. 2.Use TONY large hydraulic storage silo to storage 8-14 mm bagasse. 3.Use TONY rotary drum dryer to dry the bagasse with a 40% moisture content down to a moisture content of 10%-15%. 4.Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm. 5.Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C. 6.Use TONY Ton packing machine to pack the pellets into bags, each weighing 1 ton. For more detailed information and quotations, you can contact TONY. TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality. |
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| Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout. | ||
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| Effective Hammer Mill | Large Hydraulic Storage Silo | Rotary Drum Dryer |
| 1.To Crush Larger Bagasse Into 8-14mm Baggase. 2.Model: TFD1600-500KW*6sets 3.Capacity: 14-17Ton/Hour/Set |
1.To Storage Bagasse Before Dryer Control Bagasse Flow Entering The Dryer Model: TCY-45*6sets 2.TONY Uses Galvanized Material |
1.To Dry The 40% Bagasse Into 10-15% Bagasse. 2.Model: THGD3.5*28*6sets 3.Capacity:14-17Ton/Hour/Set |
| 图4 | 图5 | 图6 |
| Vertical Ring Die Pellet Machine | Galvanized Pellets Cooler | Ton Packing Machine |
| 1.To Press Dry Bagasse Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-280KW*20sets 3.Capacity:4-5 Ton/Hour/Set 4.New 304SS Type |
1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-10*6sets 3.Capacity:80-100 Ton/Hour |
1.To Pack Pellets Into 1Ton/Bags 2.Model: TBD*6sets 3.Capacity: 80-100 Ton/Hour |
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1.Bagasse Fine Crushing Process:
A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.
B.Capacity: 80-100Ton/Hour.
C.TONY brand effective hammer mill TFD1600-500kw*4sets
Main Parts:
(1)TONY Effective Hammer Mill.
(2)Galvanized Dust Collector.
(3)Sawdust Transportation Fan Blower.
(4)Cyclone With Airlock.
(5)Electrical Cabinets.
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2.Bagasse Storage Process:
A. This process is mainly used to storage the Bagasse that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and Bagasse in it is not easy to be blocked.
B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the Bagasse that comes out of the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the Bagasse on the ground directly which may need some labour.
Main Parts:
(1)TONY's new Large Hydraulic Storage Silo.
(2)With screws inside the storage bin to prevent Bagasse blocked.
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3.Wet Bagasse Drying Process:
A.This process is mainly used to dry the bagasse from 40% to 10-15%.
B.Capacity:80-100 Ton/Hour.
C.TONY use 6 sets of 3.5*28m rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace
TONY dryer use spiral tube material, and is not easy to deform.
Unlike other manufacturers with iron plate splicing welding, very easy to deformation.
Main Parts:
(1)TONY's Rotary Drum Dryer Main Body. (Reducers With Motors and Pips.)
(2)TONY's Hot Stove.
(3)Fan Blower+Cyclone With Airlock.
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4.Pelletizing Process:
A.This process is mainly used to to product pellets into φ6-8mm.
B.Capacity:80-100Ton/Hour.
C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw*20 sets
D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.
Main Parts:
(1)TONY's new Vertical Ring Die Pellet Machine.
(2)Cyclone And Bags Dust Collectors.
(3)Automatic Lubrication System.
(4)Electrical Cabinets.
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5.Cooling Process:
A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃
B.Capacity:80-100 Ton/Hour.
C.TONY brand galvanized pellets cooler *6 sets
Main Parts:
(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.
(2)Cyclone And Bags Dust Collectors.
(3) Fan Blower.
(4)Connect Pipes.
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6.Packing Process:
A.This process is mainly used to pack pellets into 1 Ton/Bags.
B.Capacity:80-100Ton/Hour.
C.TONY brand ton packing machine*6 sets
Main Parts:
(1)TONY Ton Packing Machine
(2) Electronic Platform Scale Metering System
(3) Automatic Tare, Zero, and Drop Correction Functions
(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy
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1. Overview of the Wet Bagasse Biomass Pellet Fuel Project
The Wet Bagasse Biomass Pellet Fuel Project aims to transform bamboo biomass resources into efficient, clean biomass pellet fuel through advanced processing technologies, meeting market demand for environmentally friendly energy. Project objectives include improving bamboo biomass resource utilization, reducing resource waste, lowering energy consumption, reducing reliance on traditional energy sources, alleviating environmental pollution, and promoting ecological progress.
2. Significance of the Wet Bagasse Biomass Pellet Fuel Project
The Wet Bagasse Biomass Pellet Fuel Project is of great significance for promoting energy structure optimization and green, low-carbon development. As a clean, renewable biomass energy source, bagasse biomass pellet fuel can effectively replace traditional fossil energy, reduce greenhouse gas emissions, and contribute to achieving carbon neutrality goals. Furthermore, the project will help improve the utilization efficiency of bagasse resources and promote economic development.
3. Market Prospects of the Bagasse Biomass Pellet Fuel Project
With the increasing global demand for renewable energy, the biomass energy market holds broad prospects. The biomass pellet fuel market is expected to maintain steady growth in the coming years. With the continued strengthening of environmental protection policies and adjustments to energy structures, biomass pellet fuel will gradually become an important alternative energy source.
In summary, wet sugarcane bagasse biomass pellet fuel projects have significant economic, environmental, and social significance, and possess broad market prospects.
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1. Widely available and low-cost raw material:
Sugarcane is one of the world's major cash crops, and the annual production of bagasse from sugar and ethanol production is enormous. Previously, this bagasse was often incinerated or discarded. Using it as a raw material for biomass pellets not only significantly reduces the cost of obtaining the raw material, but also transforms waste into valuable resources, solving the problem of waste accumulation.
2. Highly renewable:
Sugarcane is an annual crop that can be planted and harvested year after year. Its waste, bagasse, is a renewable biomass resource. Compared to non-renewable fossil fuels (coal, oil, and natural gas), it provides a sustainable resource supply, meeting the renewable energy requirements of carbon neutrality.
3. Low raw material density, enabling flexible transportation and pre-processing:
Bagasse itself has a density of only approximately 100-150 kg/m³, making it relatively expensive to transport. However, after being pelletized, the density increases to 1100-1300 kg/m³. This allows for local processing into pellets within sugarcane-producing areas and subsequent centralized transportation, significantly reducing the cost and difficulty of long-distance raw material transportation.
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