1.图片

Project Brief Introduction:

1.Product:Wet Bagasse Pellet Line

2.Capacity:3-3.5 T/Hour

3.TONY Brand 3-3.5Ton /Hour Wet Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 440 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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原材料图+颗粒机图片

1. The working principle of wet bagasse biomass pellet processing equipment

The principle of processing wet bagasse into biomass pellets is to use the lignin in the bagasse as a binder, compressing it under high temperature and high pressure.

Specifically, the lignin in bagasse melts at temperatures between 120°C and 160°C, and softens and plasticizes at 180°C. Within this temperature range, under a certain pressure, the lignin tightly bonds with the cellulose in the bagasse. This process is typically completed in a biomass pelletizer, where mechanical force squeezes and compresses the loose bagasse into small, stick-shaped biomass pellets.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) Energy saving and environmental protection: With the increasing emphasis on environmental protection, such equipment often emphasizes energy-saving and environmentally friendly design

(2) High degree of automation: Modern biomass pellet production equipment is usually equipped with automatic feeding systems and other automated functions to improve production efficiency and reduce manual intervention.

(3) Safety: Operational safety is taken into consideration when designing the equipment, such as setting up protective devices and emergency stop buttons to ensure the safety of operators.

(4) Core components are wear-resistant and damage-resistant: The ring die material is high-strength: The ring die is made of carburized and quenched alloy steel (such as 20CrMnTi), with a surface hardness of HRC60-65, and the inner wall of the forming hole is "polished + nitrided" (roughness Ra≤0.8μm), which reduces friction during extrusion and reduces the wear rate of the ring die.

3. Application scenarios of wet bagasse biomass pellet processing equipment

(1) Industrial boiler fuel

Application targets: Industrial enterprises that require a stable heat source, such as textile mills, paper mills, food processing plants, and chemical plants (such enterprises traditionally rely on coal-fired boilers, which puts great pressure on environmental protection).

(2) Civilian clean heating/cooking

Application targets: Winter heating, home cooking, and decentralized energy needs in small places such as homestays and farmhouses.

(3) Biomass power generation/cogeneration

Application targets: Small and medium-sized biomass power plants (installed capacity 10-30MW), industrial park cogeneration projects (providing electricity and steam for the park).

(4) Agricultural and animal husbandry auxiliary

Application targets: Organic fertilizer production enterprises, flower and seedling planting bases.

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TONY Brand 3-3.5 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 3-3.5 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 3-3.5 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD75*100-110kw, Rotary Drum Dryer-1.8*18m, TONY Pellet Machine- TYJ860-Ⅲ-220kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

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高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:3-4 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*100-110kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图

烘干机

带锯末图

2.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse  from 40% to 10-15%.

B.Capacity:3-3.5 Ton/Hour.

C.TONY use 1 set of 1.8*18m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:3-4Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:3-3.5 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:3-3.5 Ton/Hour. 

C.TONY  brand semi-automatic packing machine*1 set

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿甘蔗渣+颗粒 颗粒机

1. Overview of the Wet Bagasse Biomass Pellet Fuel Project

The Wet Bagasse Biomass Pellet Fuel Project aims to transform bamboo biomass resources into efficient, clean biomass pellet fuel through advanced processing technologies, meeting market demand for environmentally friendly energy. Project objectives include improving bamboo biomass resource utilization, reducing resource waste, lowering energy consumption, reducing reliance on traditional energy sources, alleviating environmental pollution, and promoting ecological progress.

2. Significance of the Wet Bagasse Biomass Pellet Fuel Project

The Wet Bagasse Biomass Pellet Fuel Project is of great significance for promoting energy structure optimization and green, low-carbon development. As a clean, renewable biomass energy source, bagasse biomass pellet fuel can effectively replace traditional fossil energy, reduce greenhouse gas emissions, and contribute to achieving carbon neutrality goals. Furthermore, the project will help improve the utilization efficiency of bagasse resources and promote economic development.

3. Market Prospects of the Bagasse Biomass Pellet Fuel Project

With the increasing global demand for renewable energy, the biomass energy market holds broad prospects. The biomass pellet fuel market is expected to maintain steady growth in the coming years. With the continued strengthening of environmental protection policies and adjustments to energy structures, biomass pellet fuel will gradually become an important alternative energy source.

In summary, wet sugarcane bagasse biomass pellet fuel projects have significant economic, environmental, and social significance, and possess broad market prospects.

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湿甘蔗渣图 颗粒图

1. Low production costs: 

The raw material (bagasse) is mostly "waste" from sugar and ethanol plants, making procurement costs extremely low. Bagasse also has a loose fiber structure, requiring no complex pretreatment (e.g., it's easier to crush than wood chips or straw). Processing it into pellets requires relatively low energy and equipment investment, resulting in overall production costs significantly lower than wood chip and straw pellets.

2. Low transportation and storage costs: 

The pellets have a high density (8-10 times that of raw bagasse) and a significantly smaller volume. For the same weight, they require only 1/10 the transportation space of raw bagasse, reducing transportation costs by over 70%. Furthermore, the pellets have a low moisture content (typically ≤15%), making them less susceptible to mold and mildew. They don't require special moisture-proofing during storage, resulting in low storage costs and minimal waste. 

3. Competitive user costs: 

The calorific value of bagasse pellets is approximately 16-18MJ/kg (equivalent to 0.6-0.7kg of standard coal). Although slightly lower than high-quality bituminous coal (20-25MJ/kg), considering that its purchase price is usually only 60%-80% of that of coal, the overall cost of use is more competitive for users such as industrial boilers and residential heating.

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绿色地球+原材料+颗粒图

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公司介绍图