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Project Brief Introduction:

1.Product:Wet Bagasse Pellet Line

2.Capacity: 5-6 T/Hour

3.TONY Brand 5-6Ton /Hour Wet Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-III-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About  580kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of wet bagasse biomass pellet processing equipment

The core principle of processing wet sugarcane bagasse into biomass pellets is to achieve dense molding by controlling material properties through pretreatment and synergizing mechanical and thermal effects, leveraging the raw material's inherent components. Essentially, this is a physical and chemical process that transforms loose, high-moisture bagasse into high-density, highly stable fuel pellets. This can be broken down into three key stages: pretreatment, core molding, and post-processing.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) Gear drive, strong extrusion force: The large gear drive system provides strong extrusion force to ensure the density and quality of the pellets.

(2) Low energy consumption: high output: The equipment design focuses on energy efficiency and can achieve higher output with lower energy consumption.

(3) Easy to operate: Biomass pellet processing equipment usually has a simple and easy-to-understand operation interface and process, which is convenient for workers to operate.

(4) Strong adaptability: It can adapt to different types and forms of sugarcane raw materials.

(5) Easy maintenance: The equipment structure design takes into account the convenience of daily maintenance, such as easy replacement of wear parts.

(6) High safety: Various safety protection measures are incorporated into the equipment design, such as devices to prevent the entry of hard objects such as metal, and emergency stop buttons, etc.

3. Application scenarios of wet bagasse biomass pellet processing equipment

(1) Resource recycling: converting “waste” sugarcane bagasse into “useful” pellet products, thereby improving the comprehensive utilization rate of sugarcane bagasse resources;

(2) Environmental protection and emission reduction: replacing fossil energy (coal, natural gas) and traditional scattered burning of firewood, reducing carbon emissions and air pollution;

(3) Industry empowerment: providing new profit points for sugarcane product factories and rural cooperatives, and helping to upgrade the sugarcane industry and rural economy.

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TONY Brand 5-6 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 5-6Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 5-6 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD75*160-160kw, Rotary Drum Dryer-1.8*24m, TONY Pellet Machine- TYJ760-Ⅲ-160kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:5-6Ton/Hour. 

C.TONY brand effective hammer mill TFD75*160-160kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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2.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse  from 40% to 10-15%.

B.Capacity:5-6 Ton/Hour.

C.TONY use 1 set of 1.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:5-6Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-160kw*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:5-6 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:5-6 Ton/Hour. 

C.TONY  brand double packing machine*1 set

Main Parts: 

(1)TONY Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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The core value of the wet sugarcane bagasse biomass pellet project:

1.Volume reduction: After wet sugarcane bagasse waste is processed into pellets, its volume is reduced to 1/4-1/5 of its original size. The waste that originally needed to be stored in a rented space can now be converted into compact pellets for storage, saving storage costs;

2.Resource-based income generation: If the pellets are used for self-use (such as factory boiler heating and drying bamboo products), they can replace purchased fuel and reduce energy costs; if they are sold to biomass power plants and fuel dealers, they can form an additional profit point of "waste-product-income"

3.Drive farmers' income growth: Farmers can sell the previously discarded sugarcane to the processing center to increase additional income;

4.Improve the rural environment: Avoid air pollution caused by farmers' arbitrary burning of sugarcane waste, and avoid the safety hazards of mosquito breeding and fire caused by the stacking of waste;

5.Help rural revitalization: The centralized processing center can absorb local labor (such as raw material procurement, equipment operation, and pellet sales), forming a rural industrial chain of "sugarcane bagasse resources-processing-sales".

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1. Stable and Controllable Combustion:

The pellets have a regular shape (typically 6-8mm in diameter and 10-30mm in length) and uniform density, making them less prone to coking during combustion (bagasse has a loose fiber structure and a high ash melting point). The flame is stable, and thermal efficiency can reach over 85% (higher than the 30%-40% achieved with loosely burned bagasse). The boiler's feed control system allows precise adjustment of feed volume, achieving "heating on demand" to meet diverse load requirements, such as industrial production and centralized heating. 

2. Widely applicable scenarios:

Industrial: It can replace coal for boiler heating in sugar refineries, paper mills, and food processing plants, or serve as fuel for biomass power plants (the "sugarcane - sugar production - bagasse pellets - power generation/heating" cycle is widely used in production areas such as Guangxi and Yunnan).

Civilian: It can be used in home heating stoves, biomass cookers, or as a heating fuel for small and medium-sized farms and greenhouses.

Environmental: It can be co-incinerated with sewage sludge, landfill leachate, and other solid waste treatments, utilizing its calorific value to assist in solid waste treatment and reduce treatment costs.

3. Convenient and safe:

Pellets require no pre-treatment such as crushing and screening and are fed directly into the burner via an automated loading system, reducing manual labor. Furthermore, their high ignition point (approximately 250°C, higher than coal's 200°C) makes them less susceptible to spontaneous combustion, and poses lower safety risks during storage and use than loose coal and biomass pellets (such as wood pellets).

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