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Project Brief Introduction:

1.Product:Wet Bagasse Pellet Line

2.Capacity: 5.5-6.5 T/Hour

3.TONY Brand 5.5-6.5 Ton /Hour Wet Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-III-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About  750kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of wet bagasse biomass pellet processing equipment

Wet bagasse pellet processing equipment uses wet bagasse as raw material and processes it into pellet fuel through a series of processes, including crushing, drying, and pelletizing. During processing, the raw material is pulverized into fine particles that meet the requirements of subsequent processing. Next, it enters the drying process to reduce the moisture content to a range suitable for pelletization. Finally, it enters the pelletizing stage, where it is formed into pellets through the extrusion and other processes of the equipment.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) Efficient Drying: Wet bagasse has a high moisture content and typically requires drying to reduce it to within 10-15%.1 Efficient drying equipment ensures that the bagasse reaches the appropriate moisture content quickly, improving the effectiveness of the subsequent pelletizing process.

(2)Durability: In a sugarcane pellet machine, dies and rollers are consumable components, so processing equipment must be durable and have a long service life. Users should pay attention to maintenance. Our company uses highly wear-resistant dies and rollers, which offer significantly longer service life and higher yields than standard equipment.

(3) High Level of Automation: Modern wet bagasse pellet processing equipment is typically equipped with automated control systems, enabling continuous production, reducing manual intervention, and improving production efficiency and product quality consistency.

(4)Environmental Protection and Energy Saving: With growing environmental awareness, processing equipment should be energy-efficient and emission-reducing to minimize environmental impact. For example, using drying equipment with high thermal efficiency can reduce energy consumption.

(5)Adaptability: Processing equipment should be flexible and adaptable to varying raw material characteristics and production scales.

3. Application scenarios of wet bagasse biomass pellet processing equipment

The main reasons for using bagasse to make fuel pellets are its environmental and economic benefits. Bagasse is a renewable biomass resource. Turning it into fuel pellets not only reduces waste generation and disposal, but also conserves energy and raw materials, reduces carbon emissions, and offers high economic value.

Specific advantages of bagasse fuel pellets include:

Environmental benefits: Bagasse fuel pellets can reduce greenhouse gas emissions and mitigate environmental pollution.

Economic benefits: Bagasse fuel pellets are low-cost, with a market price of approximately 800 to 900 yuan per ton. They can replace coal and offer higher economic benefits.

Resource utilization: Bagasse is a byproduct, and turning it into fuel pellets allows for full utilization of this resource, avoiding waste.

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TONY Brand 5.5-6.5 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 5.5-6.5 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 5.5-6.5 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD85*220-220kw, Rotary Drum Dryer-1.8*24m, TONY Pellet Machine- TYJ760-Ⅲ-185kw, Galvanized Pellets Cooler,Double Packing Machine and Belt Conveyors

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1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:6-8Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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2.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse  from 40% to 10-15%.

B.Capacity:5.5-6.5 Ton/Hour.

C.TONY use 1 set of 1.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:5.5-6.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-185kw*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:5.5-6.5 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:5.5-6.5 Ton/Hour. 

C.TONY  brand Double Packing Machine*1 Set

Main Parts: 

(1)TONY Double Packing Machine .

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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After pre-treatment such as drying, wet bagasse pellets can be used as biomass fuel. Compared with traditional fossil fuels, it has the advantages of being renewable and having relatively low carbon dioxide emissions. In some regional heating systems, the heat generated by the combustion of wet bagasse pellets can be used for heating residents, heating in industrial production processes, etc. Biomass pellet heating systems are widely used, and wet bagasse pellets are used as one of the raw materials to provide local residents with a warm winter living environment. This is because it has good combustion performance, can effectively release heat, and has a relatively wide source and relatively low cost..

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1.As a solid biofuel:bagasse pellets can be directly burned in boilers, replacing coal, fuel oil, or natural gas to provide steam, heat, or electricity for sugar refineries, other industrial users, and district heating facilities.                                           

2.Carbonization for Sale: The bagasse pellets produced by the biomass pellet machine can be further carbonized and processed in a charcoal machine to produce charcoal sticks or briquettes for sale.

3. Pollution-Free Combustion: Bagasse pellets produce no pollutants after combustion, and the resulting ash is an ideal organic fertilizer, making it a clean and sustainable biomass energy source.

4. Ease of Transportation and Storage: The solidified bagasse reduces its volume by over 85%, making it easier to transport and store. Its density, durability, and combustion characteristics are significantly improved, significantly increasing its value and potential applications.

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