0.8-1.2TPH_Wet Bagasse Pellet Line_Biomass Pellet Plant

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Project Brief Introduction:

1.Product:Wet Bagasse Pellet Line

2.Capacity: 0.8-1.2 T/Hour

3.TONY Brand 0.8-1.2 Ton /Hour Wet Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ450-Ⅱ-55KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 150 kw

6.Need Area: About ㎡ L: M W: M H: M

Project Layout For Customer:

3d图

原材料图+颗粒机图片

1. The working principle of wet bagasse biomass pellet processing equipment

The process of processing wet bagasse into biomass pellets involves multiple physical and chemical steps. Its core principle is to convert wet bagasse into solid fuel with high energy density through the action of physical compression and chemical composition. The process of processing wet bagasse into biomass pellets not only solves the problem of bagasse disposal, but also provides a new way for the development of renewable energy, with significant environmental and economic benefits.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) The main parts are made of wear-resistant materials with special treatment: so it can be pressed continuously and durable.

(2) Suitable for pressing and forming various biomass raw materials: low energy consumption and high production efficiency.

(3) Increased machine stability and durability: automatic lubrication system

(4) Increased pitch and feed rate: thus significantly increasing production.

(5) Improved mold structure: reduced friction between the machine and the raw material, and increased particle density

3. Application scenarios of wet bagasse biomass pellet processing equipment

Bagasse pellet fuel produced by sugarcane biomass pellet processing equipment can be widely used in a variety of fields, including industrial production and energy supply.

In the industrial sector, it can be used in boilers, die-casting machines, industrial furnaces, incinerators, smelting furnaces, and drying equipment, such as aluminum processing in spray drying lines, casting heat treatment, annealing furnaces, aluminum rod heating furnaces, and drying equipment for paint, wood, sand and gravel, leather, clothing, ceramics, paper products, and food.

In terms of energy supply, it can be used in biomass power generation, fireplaces, and home heating systems.

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TONY Brand 0.8-1.2 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 0.8-1.2 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 0.8-1.2 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Multifuctional Hammer Mill-TFQ65*55-37kw, Rotary Drum Dryer-1.2*12m, TONY Pellet Machine- TYJ450-Ⅱ-55kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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How to use the TONY pellet production line to make pellets from wet bagasse?

The process mainly includes the following steps and equipment:

1. Use TONY multifuctional hammer mill to crush the slightly larger bagasse into 8-14 mm bagasse.If customer has enough Investment budget,he can also chose TONY Special Cutting Machine for bagasse which will be more expensive than the hammer mill.

2. Use TONY rotary drum dryer to dry the bagasse with a 40% moisture content down to a moisture content of 10%-15%.

3. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm.

4. Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C.

5. Use TONY semi - automatic packing machine to pack the pellets into bags, each weighing 15-50 kg.

For more detailed information and quotations, you can contact TONY.

TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality.

Main Machine List
NO	Name	Model	QTY	Brand
1	Multifunctional Hammer Mill	TFQ65-55	1	TONY
2	Rotary Drum Dryer	THGD1.2-12	1	TONY
3	Pellet Machine	TYJ450-Ⅱ-55	1	TONY
4	Galvanized Pellets Cooler	TCN-1	1	TONY
5	Semi-automatic Packing Machine	TBF-50	1	TONY
6	All Belt Conveyor	TSP Series	5	TONY
7	EL.Cabinets	TDD	5	TONY

流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

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Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
图1	图2	图3
Multifuctional Hammer Mill	Rotary Drum Dryer	Vertical Ring Die Pellet Machine
1.To Crush Larger Bagasse Into 8-14mm Baggase. 2.Model: TFQ6555-37KW1set 3.Capacity: 1-1.5 Ton/Hour/Set	1.To Dry The 40% Bagasse Into 10-15% Bagasse. 2.Model: THGD1.2121set 3.Capacity:0.8-1.2 Ton/Hour/Set	1.To Press Dry Bagasse Into 6-8mm Biomass Pellets 2.Model: TYJ450-Ⅱ-55KW*1set 3.Capacity:0.8-1.2 Ton/Hour/Set
图4	图5	图6
Galvanized Pellets Cooler	Semi-automatic Packing Machine	Belt Conveyor
1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-1*1set 3.Capacity:0.8-1.2 Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TBF-50*1set 3.Capacity: 0.8-1.2 Ton/Hour	1.Transport Bagasse,Pellets. 2.Width: 50cm*5 sets 3.Capacity:Designed With The Whole Line

三维图

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多功能粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:1-1.5 Ton/Hour.

C.TONY brand multifunctional hammer mill TFQ65*55-37kw*1set

Main Parts:

(1)TONY Multifunctional Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图

烘干机

带锯末图

2.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse from 40% to 10-15%.

B.Capacity:0.8-1.2 Ton/Hour.

C.TONY use 1 set of 1.2*12m rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body. (Reducers With Motors and Pips.)

(2)TONY's Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图

颗粒机四件套带原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:0.8-1.2Ton/Hour.

C.TONY brand vertical ring die pellet machine TYJ450-Ⅱ-55kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.4图

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:0.8-1.2 Ton/Hour.

C.TONY brand galvanized pellets cooler *1 set

Main Parts:

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.

(3) Fan Blower.

(4)Connect Pipes.

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包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags.

B.Capacity:0.8-1.2 Ton/Hour.

C.TONY brand semi-automatic packing machine*1 set

Main Parts:

(1)TONY Semi-Automatic Packing Machine.

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference.

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图湿甘蔗渣+颗粒颗粒机

Raw material advantages of the wet sugarcane bagasse biomass pellet project—significant cost advantages and a stable and easily accessible supply.

1. Nearly zero raw material cost:

Wet sugarcane bagasse is a waste product left by sugar mills after sugar production. Most mills provide this waste material free of charge or at a low price for disposal. This eliminates the high cost of raw material procurement and only requires a small transportation fee.

2. Guaranteed supply:

Large sugar mills in major sugarcane-producing areas can produce hundreds of tons of wet sugarcane bagasse daily. The project can sign long-term cooperation agreements with these mills to ensure a stable year-round raw material supply (it can be stored in silage or storage sheds during the off-season).

3. Highly adaptable raw material processing:

Wet sugarcane bagasse has a complete fiber structure. After crushing and drying, it can be formed without the addition of additional binders, reducing auxiliary material costs and ensuring that no harmful additives are released during pellet combustion.

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湿甘蔗渣图颗粒图

1. Widely available and low-cost raw material:

Sugarcane is one of the world's major cash crops, and the annual production of bagasse from sugar and ethanol production is enormous. Previously, this bagasse was often incinerated or discarded. Using it as a raw material for biomass pellets not only significantly reduces the cost of obtaining the raw material, but also transforms waste into valuable resources, solving the problem of waste accumulation.

2. Highly renewable:

Sugarcane is an annual crop that can be planted and harvested year after year. Its waste, bagasse, is a renewable biomass resource. Compared to non-renewable fossil fuels (coal, oil, and natural gas), it provides a sustainable resource supply, meeting the renewable energy requirements of carbon neutrality.

3. Low raw material density, enabling flexible transportation and pre-processing:

Bagasse itself has a density of only approximately 100-150 kg/m³, making it relatively expensive to transport. However, after being pelletized, the density increases to 1100-1300 kg/m³. This allows for local processing into pellets within sugarcane-producing areas and subsequent centralized transportation, significantly reducing the cost and difficulty of long-distance raw material transportation.

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绿色地球+原材料+颗粒图

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公司展会图

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