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Project Brief Introduction:

1.Product:Wet Bagasse Pellet Line

2.Capacity: 2.8-3.2T/Hour

3.TONY Brand 2.8-3.2Ton /Hour Wet Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 360 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3维图

原材料图+颗粒机图片

1. The working principle of wet bagasse biomass pellet processing equipment

(1) Heating and softening: During the pelletizing process, sugarcane bagasse is fed into the biomass pellet machine and heated to the softening point of lignin (120-160°C). At this temperature, lignin softens and becomes sticky, acting as a natural adhesive. Cellulose and hemicellulose act as a skeleton, combining with the softened lignin to form a stable pellet structure.

(2) Compression molding: In the biomass pellet machine, sugarcane bagasse powder is compressed into pellets under high temperature and pressure. The pressure and temperature control between the die and the rollers are key factors to ensure the density and strength of the pellets. The compression ratio of the ring die needs to be adjusted according to the characteristics of the raw material to obtain the best molding effect.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) Strong adaptability to raw materials: In addition to sugarcane, the equipment can also adapt to a variety of raw materials such as wood chips, straw, rice husks, and bark. The particle size can be adjusted by replacing the mold, which is easy to operate. 

(2) High production efficiency: It has the characteristics of low energy consumption and high output. 

(3) Excellent particle quality: The processed fuel particles have high density and high fuel value. The calorific value of sugarcane bagasse is high. The pellet fuel produced is very popular in the market and has good sales. 

(4) Environmental protection and energy saving: The equipment occupies a small area and has low noise. No binder is required in the production process. In addition, sugarcane bagasse pellet fuel does not produce sulfur dioxide and phosphorus pentoxide when burned, which is beneficial to environmental protection. 

(5) Good component durability: Key components such as rollers are made of alloy steel, which increases the service life. The reducer gear adopts high-precision involute cylindrical helical gear for direct transmission, and the transmission efficiency is as high as over 98%.

 3. Application scenarios of wet bagasse biomass pellet processing equipment

(1) Energy sector: biomass energy plants, industrial boiler renovation projects, and household pellet fuel production workshops;

(2) Agriculture sector: livestock farms (producing feed pellets), organic fertilizer plants (producing carrier pellets);

(3) Forestry sector:  Sugarcane product plants，ethanol plant (processing bagasse).

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TONY Brand 2.8-3.2 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 2.8-3.2 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 2.8-3.2 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD75*100-90kw, Rotary Drum Dryer-1.8*15m, TONY Pellet Machine- TYJ760-Ⅲ-185kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

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三维图

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5.1图片

高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:3-3.5 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*100-90kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图

烘干机

带锯末图

2.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse  from 40% to 10-15%.

B.Capacity:2.8-3.2 Ton/Hour.

C.TONY use 1 set of 1.8*15m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2.8-3.2Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:2.8-3.2 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:2.8-3.2 Ton/Hour. 

C.TONY  brand semi-automatic packing machine*1 set

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿甘蔗渣+颗粒 颗粒机

The wet sugarcane bagasse biomass pellet project offers environmental advantages: aligned with green development and offering multiple benefits.

1. Addressing waste pollution: Traditionally, wet sugarcane bagasse is dumped or incinerated in the open air, which can easily breed mosquitoes and pollute soil and air. This project transforms it into biomass pellets, turning waste into treasure, reducing agricultural non-point source pollution and generating significant environmental and social benefits.

2. Meeting the "dual carbon" and energy substitution needs: Biomass pellets emit only one-tenth the carbon emissions of coal when burned, with a sulfur content below 0.05%. They can directly replace fossil fuels in industrial boilers and biomass power plants, helping the region achieve carbon reduction targets.

3. Strong policy support: The project falls under the category of "resource utilization of agricultural and forestry waste" and is eligible for multiple preferential policies, reducing initial investment and operational pressures.

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湿甘蔗渣图 颗粒图

1. Nearly "zero net" carbon emissions: 

Sugarcane absorbs carbon dioxide (CO₂) through photosynthesis during its growth. The CO₂ released when the sugarcane pellets are burned is essentially balanced by the amount absorbed during the growth phase, forming a closed carbon cycle. This significantly reduces carbon emissions compared to coal (approximately 2400g/kg) and natural gas (approximately 1600g/kg), making it a typical "low-carbon energy source" and helping to mitigate the greenhouse effect.

2. Low pollutant emissions: 

Sugarcane bagasse itself contains extremely low levels of sulfur (S) and nitrogen (N) (typically <0.1% sulfur and <0.5% nitrogen). Combustion produces minimal sulfur dioxide (SO₂) and nitrogen oxides (NOₓ), eliminating the need for complex desulfurization and denitrification equipment and significantly reducing air pollution.

3. Low ash content (typically 3%-5%):

This is significantly lower than coal (10%-30%), resulting in minimal ash residue after combustion. The ash residue can be reused as organic fertilizer or as a building material, reducing solid waste pollution. 

4. Reduce waste incineration pollution: 

Traditionally, sugarcane bagasse is mostly burned in the open air, which produces a large amount of smoke, dust, dioxins and other pollutants. After being made into pellets, centralized clean combustion can completely avoid the local air pollution caused by such dispersed incineration.

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绿色地球+原材料+颗粒图

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公司介绍图