1.图片

Project Brief Introduction:

1.Product:Wet Bagasse Pellet Line

2.Capacity:3 T/Hour

3.TONY Brand 3 Ton /Hour Wet Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 380 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3维图

原材料图+颗粒机图片

1. The working principle of wet bagasse biomass pellet processing equipment

In the pre-treatment stage, raw materials are crushed to 4-14mm using a crusher, and then dried to a moisture content of 10-15% using a dryer, thus preparing the material for pelletizing. Pelletizing is the core process; a vertical ring die pelletizer uses high pressure between the rollers and the ring die to extrude the material through the die holes.  The natural lignin in the material acts as a binder, and the extruded pellets are then cut into 2-5cm lengths by a cutter. In the cooling stage, a counter-current cooling machine cools the hot pellets (70-90°C) to room temperature, simultaneously reducing moisture content to below 10% to prevent clumping and mold growth. Finally, an automatic weighing and packaging machine packages the finished pellets, completing the processing.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) High degree of automation: Modern biomass pellet production equipment is usually equipped with automatic feeding systems and other automated functions to improve production efficiency and reduce manual intervention.

(2) Safety: Operational safety is taken into consideration when designing the equipment, such as setting up protective devices and emergency stop buttons to ensure the safety of operators.

(3) Core components are wear-resistant and damage-resistant: The ring die material is high-strength: The ring die is made of carburized and quenched alloy steel (such as 20CrMnTi), with a surface hardness of HRC60-65, and the inner wall of the forming hole is "polished + nitrided" (roughness Ra≤0.8μm), which reduces friction during extrusion and reduces the wear rate of the ring die.

 3. Application scenarios of wet bagasse biomass pellet processing equipment

(1) Energy sector: biomass energy plants, industrial boiler renovation projects, and household pellet fuel production workshops;

(2) Agriculture sector: livestock farms (producing feed pellets), organic fertilizer plants (producing carrier pellets);

(3) Forestry sector:  Sugarcane product plants，ethanol plant (processing bagasse).

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TONY Brand 3 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 3 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片

原材料--成品图

1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 3 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD75*100-90kw, Rotary Drum Dryer-1.8*15m, TONY Pellet Machine- TYJ760-Ⅲ-200kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

三维图

三维图

三维图

5.1图

高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:3 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*100-90kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图

烘干机

带锯末图

2.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse  from 40% to 10-15%.

B.Capacity:3 Ton/Hour.

C.TONY use 1 set of 1.8*15m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:3 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-200kw*1 set

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.4图

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:3 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图

包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:3 Ton/Hour. 

C.TONY  brand semi-automatic packing machine*1 set

Main Parts: 

(1)TONY Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿甘蔗渣+颗粒 颗粒机

1. Significant Raw Material Advantages

Concentrated and Stable Supply: The main raw material is sugarcane bagasse, a byproduct of sugarcane processing for sugar and ethanol production.  Sugarcane is widely cultivated, ensuring a plentiful and stable supply, and the bagasse is often a waste product of processing plants, resulting in extremely low procurement costs, or even free availability.

No Additional Collection Required: Unlike scattered crop residues or wood chips, sugarcane bagasse is typically produced in concentrated locations by sugarcane processing plants, allowing for direct transportation and eliminating the need for extensive manpower for raw material collection.

2. Dual-Driven by Policy and Market Demand

Clear Policy Support: As a specific type of biomass energy, it benefits from the same policy advantages as general biomass pellets, including local equipment subsidies, tax exemptions, and preferential tariffs for grid-connected power generation. This aligns perfectly with the agricultural circular economy policies in sugarcane-producing regions.

Precise Market Demand: The product can be preferentially supplied to local sugar mills and ethanol plants as boiler fuel, achieving "local production and local consumption."  It can also be sold to nearby heating companies and livestock farms, resulting in low transportation costs and high market stability.

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湿甘蔗渣图 颗粒图

1. Stable combustion efficiency: Sugarcane bagasse has a uniform fiber structure, and after being processed into pellets, its density is approximately 1.1-1.3 g/cm³, with a calorific value of 4000-4500 kcal/kg.  It produces less smoke and ash during combustion, making it suitable for long-term use in industrial boilers and heating systems.

2. Excellent pelletizing performance: The small amount of sugar and fiber in sugarcane bagasse acts as a natural binder during pelletizing, resulting in high pellet formation rates, good resistance to breakage, and ease of storage and transportation.

3. Significant carbon emission advantages: As a renewable energy source, the carbon dioxide released during the combustion of sugarcane bagasse pellets can be absorbed by the sugarcane during its growth, forming a "carbon cycle." Compared to fossil fuels such as coal, it significantly reduces carbon emissions, meeting the low-carbon production needs of businesses.

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绿色地球+原材料+颗粒图

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图片

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公司介绍图