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Project Brief Introduction:

1.Product:Wet Bagasse Pellet Line

2.Capacity: 6 T/Hour

3.TONY Brand 6Ton /Hour Wet Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-III-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 810kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of wet bagasse biomass pellet processing equipment

After the pre-treated bagasse enters the pellet machine, high-pressure extrusion + thermal effect triggers the transformation of component properties to achieve densification of the loose material.

Hot pressing molding: the natural bonding effect of lignin. The core of this path is to use about 19% of lignin (a natural thermoplastic component) in sugarcane bagasse as an "endogenous binder". The specific principle can be divided into three steps:

(1) Pre-pressing and densification: After entering the pelletizing chamber, the material is first compacted by the pre-pressing device to reduce the gap and accumulate force for high-pressure extrusion;

(2) High-pressure friction heating: The ring die and the pressing wheel (rotation speed 300-500 rpm) generate a pressure of 50-150MPa, and the friction between the materials causes the temperature to rise to 100-180℃. When the temperature reaches above 120°C, the lignin begins to soften and melt, and at 180°C it is completely plasticized, forming a sticky "natural glue." 

(3) Fiber bonding and solidification: The plasticized lignin tightly bonds the cellulose and hemicellulose (which serve as the "skeleton"), while some of the water evaporates, further enhancing the plasticity. The material is squeezed through the small holes of the ring die to form a rod. After being cut by the cutter, the lignin hardens again as the temperature drops, fixing the particle shape.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) High wear resistance and anti-entanglement, suitable for the tough fiber of sugarcane

(2) High compression ratio pelletizing, ensuring high density and strength of pellets

(3) Integrated pretreatment, lowering the threshold for raw material adaptation

(4) Low dust and low noise throughout the entire process, meeting environmental protection requirements

(5) High automation and long life, reducing costs and improving efficiency

3. Application scenarios of wet bagasse biomass pellet processing equipment

(1) On-site processing at sugarcane product factories

Application model: Sugarcane product factories are equipped with small pellet production lines within their factories to directly process sugarcane waste generated during production into pellets.

(2) Centralized processing of sugarcane waste

Application model: In areas with abundant sugarcane resources, a "centralized sugarcane waste processing center" is built to purchase sugarcane waste from farmers and small bamboo processing sites and process it into pellets in batches.

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TONY Brand 6 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 6Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 6 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD85*220-220kw, Rotary Drum Dryer-2*24m, TONY Pellet Machine- TYJ760-Ⅲ-200kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:7-8Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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2.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse  from 40% to 10-15%.

B.Capacity:6 Ton/Hour.

C.TONY use 1 set of 2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-200kw*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:6 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:6 Ton/Hour. 

C.TONY  brand double packing machine*1 set

Main Parts: 

(1)TONY Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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Key recommendations for the success of wet sugarcane bagasse processing biomass pellet projects

1.Start small and expand production gradually: It is not recommended to directly go to a large-scale production line in the early stage (high investment and high risk). It is recommended to start with a small 2t/h production line first, accumulate raw material resources, customer resources and production experience, and then upgrade production capacity;

2. Bind upstream and downstream to form a closed loop: Establish stable cooperation with sugarcane product factories and sugarcane cooperatives upstream, and give priority to connecting with "nearby customers" (such as surrounding industrial enterprises and heating companies) downstream to reduce transportation costs and improve capital turnover efficiency;

3.Pay attention to environmental protection and safety: Strictly implement environmental impact assessment requirements (especially dust removal systems to avoid penalties for dust pollution), equip production workshops with fire extinguishers and fire hydrants, and conduct regular safety training (to avoid fires and equipment injuries);

4.Pay attention to policy trends: Timely connect with local development and reform and agricultural departments to strive for policy support such as equipment subsidies and tax incentives to reduce initial investment and tap into the long-term value-added space of the project.

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1. Environmental Protection and Energy Saving:

Sugarbage pellet fuel is a green energy source that burns smokelessly and odorlessly, making it clean and environmentally friendly. Its sulfur, ash, and nitrogen contents are far lower than those of traditional fuels like coal and oil, and it produces zero carbon dioxide emissions, making it an environmentally friendly, clean energy source.

2. Low Cost:

Because sugarbage is an agricultural waste, abundant and inexpensive, processing it into biomass pellet fuel is relatively inexpensive. Furthermore, biomass pellet fuel has a high calorific value and its cost is far lower than that of petroleum-based fuel.

3. Increased Density and Easy Storage and Transportation:

The pellet fuel is compact, has a high specific gravity, and a high density, making it easy to process, convert, store, transport, and use continuously.

4. High Efficiency and Energy Saving:

It has a high volatile matter content and high carbon activity, and its ash content is only 1/20 that of coal. The ash contains extremely low waste heat, and its combustion rate can reach over 98%.

5. Wide Application and Applicability:

Pellets can be widely used in industrial and agricultural production, power generation, heating, boiler burning, cooking, and other fields, suitable for both workplaces and households.

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