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Project Brief Introduction:

1.Product:Wet Bagasse Pellet Line

2.Capacity: 6-7T/Hour

3.TONY Brand 6-7 Ton /Hour Wet Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ551-III-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About  900kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of wet bagasse biomass pellet processing equipment

In the pre-treatment stage, raw materials are crushed to 4-14mm using a crusher, and then dried to a moisture content of 10-15% using a dryer, thus preparing the material for pelletizing. Pelletizing is the core process; a vertical ring die pelletizer uses high pressure between the rollers and the ring die to extrude the material through the die holes.  The natural lignin in the material acts as a binder, and the extruded pellets are then cut into 2-5cm lengths by a cutter. In the cooling stage, a counter-current cooling machine cools the hot pellets (70-90°C) to room temperature, simultaneously reducing moisture content to below 10% to prevent clumping and mold growth. Finally, an automatic weighing and packaging machine packages the finished pellets, completing the processing.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) High degree of automation: Modern biomass pellet production equipment is usually equipped with automatic feeding systems and other automated functions to improve production efficiency and reduce manual intervention.

(2) Safety: Operational safety is taken into consideration when designing the equipment, such as setting up protective devices and emergency stop buttons to ensure the safety of operators.

(3) Core components are wear-resistant and damage-resistant: The ring die material is high-strength: The ring die is made of carburized and quenched alloy steel (such as 20CrMnTi), with a surface hardness of HRC60-65, and the inner wall of the forming hole is "polished + nitrided" (roughness Ra≤0.8μm), which reduces friction during extrusion and reduces the wear rate of the ring die.

3. Application scenarios of wet bagasse biomass pellet processing equipment

Sugarcane Processing Industry: Achieving "On-Site Waste Conversion"

Sugarcane processing plants are one of the key application scenarios for wet sugarcane bagasse pelletizing equipment. During the sugar production process, large quantities of fresh sugarcane bagasse are generated, with a moisture content of 60-80%.  If left unproccessed, this bagasse can easily mold and develop an unpleasant odor, requiring additional storage and disposal costs. The equipment can be directly connected to the waste output end of the sugar production line, processing the fresh bagasse into fuel pellets on-site. The resulting pellets can then be used directly in the plant's boilers, replacing coal or natural gas for heat generation during the sugar processing, thus reducing the plant's energy costs.

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TONY Brand 6-7 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 6-7 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 6-7 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD85*250-250kw, Rotary Drum Dryer-2.2*24m, TONY Pellet Machine- TYJ551-Ⅲ-132kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:8-10 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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2.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse  from 40% to 10-15%.

B.Capacity:6-7 Ton/Hour.

C.TONY use 1 set of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6-7Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132kw*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:6-7 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:6-7 Ton/Hour. 

C.TONY  brand double packing machine*1 set

Main Parts: 

(1)TONY double packing machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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Leveraging the technological advantages of our wet sugarcane bagasse pelletizing equipment, the project can be gradually expanded and upgraded: initially focusing on biomass pellet fuel production to accumulate technology and capital; in the mid-term, developing pellet-derived products such as organic seedling growing media and biochar fertilizers; and in the long term, establishing a complete value chain from sugarcane cultivation to sugar processing, bagasse pellet production, and carbon trading, thus creating a regional model project for agricultural waste resource utilization and achieving greater economic and ecological benefits.

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1. Stable combustion efficiency: Sugarcane bagasse has a uniform fiber structure, and after being processed into pellets, its density is approximately 1.1-1.3 g/cm³, with a calorific value of 4000-4500 kcal/kg.  It produces less smoke and ash during combustion, making it suitable for long-term use in industrial boilers and heating systems.

2. Excellent pelletizing performance: The small amount of sugar and fiber in sugarcane bagasse acts as a natural binder during pelletizing, resulting in high pellet formation rates, good resistance to breakage, and ease of storage and transportation.

3. Significant carbon emission advantages: As a renewable energy source, the carbon dioxide released during the combustion of sugarcane bagasse pellets can be absorbed by the sugarcane during its growth, forming a "carbon cycle." Compared to fossil fuels such as coal, it significantly reduces carbon emissions, meeting the low-carbon production needs of businesses.

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