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Project Brief Introduction:

1.Product:Wet Bagasse Pellet Line

2.Capacity: 6-7T/Hour

3.TONY Brand 6-7Ton /Hour Wet Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ860-III-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About  900kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of wet bagasse biomass pellet processing equipment

The core logic behind wet bagasse molding can be summarized as follows: based on the raw material's inherent composition, engineering techniques are used to control moisture, temperature, and pressure parameters to achieve a morphological and performance transition from "loose waste" to high-density fuel. This process, which requires no chemical binders and relies entirely on the thermoplastic properties of lignin and the mechanical entanglement of fibers, not only addresses the environmental concerns of bagasse disposal but also enables the efficient use of renewable energy.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) High centrifugal rate and high pressure: Suitable for pressing materials that are difficult to bond and difficult to form, such as rice husks, sunflower seed shells, peanut shells and other fruit shells; various wood scraps such as pine, birch, poplar, and fruit wood; various crop straws;

(2) Low wear rate and long life of the pressing wheel die: The die is made of alloy steel with a special processing technology, with a hard and wear-resistant surface and a tough core, and has high low-temperature impact toughness.

(3) The pressing roller adopts a vertical structure: direct feeding, high efficiency, and conducive to heat dissipation: The die adopts a vertical mechanism, direct feeding, high efficiency, and conducive to heat dissipation.

(4) Reasonable design and reliable manufacturing quality: It has the characteristics of simple structure, easy operation, small size, small footprint, labor saving and power saving.

3. Application scenarios of wet bagasse biomass pellet processing equipment

Bagasse pellet fuel produced by sugarcane biomass pellet processing equipment can be widely used in a variety of fields, including industrial production and energy supply.

In the industrial sector, it can be used in boilers, die-casting machines, industrial furnaces, incinerators, smelting furnaces, and drying equipment, such as aluminum processing in spray drying lines, casting heat treatment, annealing furnaces, aluminum rod heating furnaces, and drying equipment for paint, wood, sand and gravel, leather, clothing, ceramics, paper products, and food.

In terms of energy supply, it can be used in biomass power generation, fireplaces, and home heating systems.

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TONY Brand 6-7 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 6-7 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 6-7 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD85*250-250kw, Rotary Drum Dryer-2.2*24m, TONY Pellet Machine- TYJ860-Ⅲ-220kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:8-10Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250kw*1set

Main Parts: 

(1). TONY Effective Hammer Mill.

(2). Galvanized Dust Collector.

(3). Sawdust Transportation Fan Blower.

(4). Cyclone With Airlock.

(5). Electrical Cabinets.

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2.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse  from 40% to 10-15%.

B.Capacity:6-7 Ton/Hour.

C.TONY use 1 set of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6-7Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-220kw*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:6-7 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:6-7 Ton/Hour. 

C.TONY  brand double packing machine*1 set

Main Parts: 

(1)TONY Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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1.Overview of the wet bagasse processing biomass pellet project Bagasse has significant advantages as a raw material for biomass pellets. It has a wide planting range and high calorific value (about 4500 kcal), making it a high-quality raw material for processing biomass pellets. This project can not only achieve efficient resource utilization, but also has good market prospects and economic benefits. It can be widely used in heating, domestic stoves, hot water boilers, industrial boilers and other fields to replace traditional fuels such as firewood and raw coal.

2. Market prospects Product characteristics: The formed bagasse combustion pellets have high specific gravity, small volume, and are resistant to combustion, making them easy to store and transport. Wide application areas drive demand: In the industrial field, many industrial boilers, kilns and other equipment gradually use bagasse biomass pellets as fuel to replace traditional fossil fuels such as coal, reduce production costs and environmental pollution, and the demand for it in the industrial field continues to increase. 

In the heating field, especially in winter heating, the demand for clean energy is particularly urgent. Bagasse biomass pellet fuel has become an ideal choice to replace traditional coal due to its environmental protection and high efficiency, and the market demand is stable. 

In addition, the application of sugarcane bagasse biomass pellet fuel in areas such as hot water supply in household life and heating in agricultural greenhouses is also gradually expanding, driving the growth of market demand.

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Bagasse pellet fuel is a solid biomass fuel made by drying, crushing, and extruding bagasse. Its core advantages are environmental friendliness, renewability, and high combustion efficiency, making it a valuable alternative to traditional fossil fuels.

Key Features

1. Environmental Performance:

It is a clean energy source. Its sulfur dioxide and nitrogen oxide emissions are far lower than those of coal when burned. Its carbon dioxide emissions contribute to an ecological cycle and achieve carbon neutrality.

2. Economic Performance:

The raw material (bagasse) is mostly waste from sugar refineries, making it inexpensive. After molding, its volume is compressed approximately 5-8 times, reducing transportation and storage costs by over 60% compared to loose bagasse.

3. Combustion Performance:

Bagasse pellet fuel has a stable calorific value of 4,000-4,500 kcal/kg, burns efficiently, and contains low ash (typically less than 5%), requiring minimal cleaning.

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