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Project Brief Introduction:

1.Product:Wet Bagasse Pellet Line

2.Capacity: 6-7.5 T/Hour

3.TONY Brand 6-7.5Ton /Hour Wet Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ551-III-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 900kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of wet bagasse biomass pellet processing equipment

Processing wet sugarcane bagasse into biomass pellets is an important way to recycle agricultural and forestry waste and replace fossil energy. The core of this process involves converting loose, high-moisture sugarcane bagasse into a high-density, clean fuel that is easy to store and transport through a series of steps: pretreatment, crushing, drying, pelletizing, cooling, and packaging.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) This wet sugarcane bagasse biomass pelletizing equipment is highly efficient and energy-saving, capable of rapidly processing biomass raw materials into fuel pellets, significantly improving production efficiency.

(2) The equipment has strong adaptability to various raw materials, suitable for pelletizing different types of biomass. It comes with multiple types of molds, allowing users to select the appropriate mold for different raw materials, enhancing its versatility.

(3) The equipment features a mature design, ensuring stable pellet quality and consistent output, resulting in high-quality products.

(4) The equipment is easy to operate, highly automated, and requires minimal manpower, effectively reducing labor intensity and improving production efficiency.

3. Application scenarios of wet bagasse biomass pellet processing equipment

(1) Industrial heating: Replace fossil fuels and reduce energy costs for enterprises

(2) Civil heating and household energy: Clean alternative to firewood and liquefied petroleum gas

(3) Biomass power generation: Used as a power generation fuel

(4) Agriculture and forestry: Auxiliary heating and organic fertilizer raw materials

(5) Emergency energy reserves: Response to energy shortages and natural disasters

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TONY Brand 6-7.5 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 6-7.5 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 6-7.5 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD85*250-250kw, Rotary Drum Dryer-2.2-24m, TONY Pellet Machine- TYJ551-Ⅲ-132kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:8-10 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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2.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse  from 40% to 10-15%.

B.Capacity:6-8 Ton/Hour.

C.TONY use 1 set of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:6-7.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-132kw*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:6-7.5 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:6-7.5 Ton/Hour. 

C.TONY  brand double packing machine*1 set

Main Parts: 

(1)TONY Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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Can bagasse be used as feed pellets?

Bagasse can be used as feed particles after treatment, but it must be ensured that its nutrition is balanced and high safety.

Bagasse, this seemingly abandoned agricultural by-product, is gradually receiving attention in the wave of environmental protection and sustainable development. Many farmers began to think about whether bagasse can be used as animal feed, especially for poultry such as ducks, which have a large amount of food and a high demand. So, can bagasse be used as feed granules for ducks?

1. Feasibility Of Bagasse As Feed Granules

Bagasse is rich in cellulose and hemicellulose, which can be broken down and converted into energy in animals. At the same time, bagasse also contains a certain amount of minerals and vitamins, which has a certain promoting effect on the growth and health of ducks. Therefore, from a nutritional point of view, bagasse as a feed particle is feasible.

However, the high content of cellulose and hemicellulose in bagasse, if used directly as feed, may cause indigestion and nutritional imbalance in animals. Therefore, in practical applications, bagasse needs to be treated to a certain extent, such as crushing, drying, granulation, etc., in order to improve its palatability and nutritional value.

2. The Nutritional Value Of Bagasse Feed Granules

The treated bagasse feed granules have high nutritional value. First, the cellulose and hemicellulose in bagasse can be broken down by microorganisms in poultry and converted into energy substances such as volatile fatty acids, providing adequate energy for animals. Secondly, bagasse also contains a certain amount of protein, minerals and vitamins, which has a positive promoting effect on the growth and health of animals.

3.The Potential Problems Of Bagasse Feed Pellets

Although bagasse has many advantages as an animal feed pellet, there are also some potential problems. First of all, the nutrients in bagasse are relatively simple and lack key nutrients such as essential amino acids required by animals. Therefore, when using bagasse feed pellets, it is necessary to match them with other feeds to ensure the nutritional balance of animals. Secondly, the palatability of bagasse is poor, which may affect the appetite and feed intake of animals. Therefore, it is necessary to pay attention to improving its taste and flavor during processing.

In summary, bagasse can be used as animal feed particles after treatment, but it must be ensured that its nutrition is balanced and high safety. In practical applications, farmers need to carry out reasonable matching and processing according to their own conditions and the needs of animals.

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Advantages of Wet Bagasse Biomass Pellets

Processing wet bagasse into biomass pellets not only offers numerous advantages in environmental protection, economic and social development, and improving the energy structure, but also boasts excellent combustion performance. The main advantages are as follows:

1. Calorific Value and Combustion Residues

The calorific value and ash content of wet bagasse biomass pellets after combustion are approximately 10% lower than those of medium-quality coal. However, wet bagasse biomass pellets burn completely under normal operating conditions. Coal, on the other hand, burns incompletely, leaving residual ash containing 10% to 15% combustible components. Therefore, in practical applications, the effective calorific value of the two is comparable.

2. Combustibility

Wet bagasse biomass pellets have better ignition properties than coal. They ignite easily, significantly reducing the ignition time required for combustion.

3. Solid Emissions

Wet bagasse biomass pellets have significantly lower solid emissions than coal. This not only reduces slag disposal costs but also reduces environmental pollution. Solid emissions from wet bagasse biomass pellets are primarily ash, accounting for approximately 0.4% to 7.0% of the total weight. In contrast, solid emissions from coal combustion consist of a mixture of ash, alkali, and unburned coal, accounting for approximately 25% to 40% of the total weight.

4. Air Pollution and Corrosion

Coal causes significantly higher levels of air pollution and boiler corrosion than wet bagasse biomass pellets. Coal smoke contains a large amount of particulate carbon as well as toxic and corrosive gases such as sulfur dioxide and carbon monoxide. Wet bagasse biomass pellets are primarily composed of C-H organic matter, and their flue gas contains no particulate carbon or sulfur dioxide. Instead, it is primarily composed of C-H volatile gases, with virtually no sulfur dioxide or carbon monoxide. When burned, the smoke color is below Ringelmann Grade 1, significantly reducing air pollution and carbon dioxide emissions, making wet bagasse biomass pellets an internationally recognized "clean fuel."

5. Cost and Time Savings

Compared to burning coal, using wet bagasse biomass pellets as boiler fuel can save costs and time. For example, using wet bagasse biomass pellets for a 0.5-ton boiler can reduce fuel costs by 11% and shorten operating time by 34% compared to burning coal. For example, a 0.5-ton boiler can reduce fuel costs by 10% and shorten operating time by 16%.

6. Continuous Combustion

Wet bagasse biomass pellets typically burn 8 to 10 times longer than soft bulk materials, maintaining a stable and continuous combustion state, ensuring a more reliable energy supply.

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